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Product Description   

POWER STICK 200K DC Inverter Arc Welder is designed to be used with the advanced IGBT and rapid recovery 

diode as its main control and transfer components and assisted with the    specially developed control circuit, it has 

uniformly regulated welding current which enable the welding power source to achieve the adaptability to the 

excellent welding procedures. It largely enhanced the welder’s protection abilities to ensure safety welding 

operation. It is quite popular in welding the materials like low-carbon steel, stainless steel, high-intension steel, 

alloy steel and      cast iron.   

The highlighted characteristics of POWER STICK 200K DC Inverter Arc Welder:   
1) Featured with small volume and light weight, it widely used in upholstering field, repairing 
field and fieldwork.   
2) Excellent arc-piloting feature and melt & drip transition feature.   
3) By various sound protection performance, it can keep the welding machine from overheating,   

over voltage, under voltage, over current and so on. When the main supply compensation                                     

is not less than ±15%, it can increase while the welding current reduces. Because of its                                         

anti jamming high performance, the control system can respond to the power source, work                  

piece, electrode and operational changes with less than 1m/s speed in order to keep steady                  

output of the current.   

4)Speical arc character , suitable to all welding processes   

5) Easy connection. To conduct external connection, POWER STICK 200K use all the                            

connectors, which can facilitate quick and safe connection with simple but reliable performance.                                           
No notification will be given if the manual’s content or welder’s function change.   

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Safety Operation

  

Operator’s Self Protection   

* Please always follow the rules that conform to safety and hygiene. Wear protective garments to            

avoid injuries to eyes and skins.   

* Use the welding helmet to cover your head while working with the welding machine. Only by                     

viewing through the filter lens on the welding helmet can you watch your operation.   

* Under no circumstance can you allow any part of your body to touch the welder’s output                           

bipolarity (the handle of electrode holder and work piece.).   

Attention

 

* POWER STICK 200K DC Inverter Arc Welder is electronic products whose spare parts are very tender, do not 

change or adjust with a rush otherwise the switch will be damaged.   

* Check the connection to see if it is well connected, whether the earth (ground) connection is    reliable, etc.   

* Fumes and gases produced when welding are hazardous to health. Make sure to work in places where there are 

exhaust or ventilation facilities to keep fumes or emissions away from the breathing zone.   

* Please remember to keep arc rays away from the other nearby people when welding. This is only due to the 

interference from arc rays.   

* Never allow anybody else other than the operator himself to dislocate or modulate the welding machine.   

* Never allow the people with the cardiac pacemaker or any other things which are susceptible to the 

electromagnetism to get close to the welding machine, which has interference with the pacemaker’s normal function.   

* The welder can not be used for pipeline ice-out.   

* Over-load is forbidden. Please noted the rated continuous loading factor   

Cali

Teléfono: (2) 3351214

Carrera 31 A # 10 A - 129
[email protected]

Bogotá

Teléfono: (1) 7433131

Calle 18 # 25 - 41
[email protected]

Medellín

Teléfono: (4) 6053131

Calle 42 B # 64 - 08 Local 21
[email protected]

codinter.com

Содержание POWER STICK 200K

Страница 1: ...d this manual carefully before using Cali Teléfono 2 3351214 Carrera 31 A 10 A 129 mercadeo codinter com Bogotá Teléfono 1 7433131 Calle 18 25 41 mercadeo codinter com Medellín Teléfono 4 6053131 Calle 42 B 64 08 Local 21 mercadeo codinter com codinter com ...

Страница 2: ...Self protection 2 5 Operation 8 Attention 2 Basic Welding Procedure 8 Safety Measures to Assure the Correct Installation and Position 3 Replacement of Electrode 9 Safety Check 3 Removal of Slag 9 3 Technical Specification 4 Maintenance and Service 9 Environment to Which the Product is Subjected 4 6 Trouble Shooting 10 Ths Requirement for Main Supply 4 7 List of Spare Parts 11 The Welder s Principl...

Страница 3: ... content or welder s function change 2ˊSafety Operation Operator s Self Protection Please always follow the rules that conform to safety and hygiene Wear protective garments to avoid injuries to eyes and skins Use the welding helmet to cover your head while working with the welding machine Only by viewing through the filter lens on the welding helmet can you watch your operation Under no circumsta...

Страница 4: ...should be added some anti dump set Safety Check Each item listed below must be carefully checked before operation Make sure that the welding machine has reliable earth wire connection Make sure that there is no short circuit connection with welder s both outputs Make sure that there is always sound output and input wire connection instead of exposing it outside Regular check needs to be conducted ...

Страница 5: ...C current is got through the IGBT Q1 Q2 Q4 all bridge inverter Then this alternating current transformed by the intermediate frequency transformer and rectified by quick recovery duct D1 D2 D6 outputs the stable direct current The Welder Structures POWER STICK 200K use the movable carton like structures The upper part in the front is equipped with a power switch a welding current regulation knob p...

Страница 6: ...z 50 60 Rated Input Current A 39 Rated Input Capacity KVA 8 5 Open circuit Voltage V 78 RatedWorkingVoltage MMA V 28 Rated Working Voltage TIG V 18 CurrentRegulationRange MMA A 20 200 CurrentRegulationRange TIG A 20 200 Rated Duty Cycle 40 Welding Current 10min 40 A 200 10min 60 A 163 10min 100 A 126 Efficiency Ș 80 Power Factor Cosij 0 7 Insulation Grade H Case Protection Grade IP21S Cooling Type ...

Страница 7: ...lled in the place where it can not be exposed to sun and rain Also it must be stored in less humid place with the temperature range at 10 40 C There should be 50 cm space about for the welding machine to have good ventilation Apparatus to exclude wind and smoke should be equipped if the inside aeration is not sound Connection between Welder and Power Source See the Input Connection Sketch Connect ...

Страница 8: ...then screw down clockwise Connection between Welder and Work Piece See Output Connection Sketch Insert the quick connector of earth cable with earth clamp into current output electrode adaptor on the second half of the front panel and then screw down clockwise The earth clamp is connected with work piece Notice Do not use steel plate or the materials alike which are ill conductor to connect betwee...

Страница 9: ...tion indicator light is off The power source should be switched off after the operation or while temporarily leaving job site Welders should dress canvas work cloth and wear welding mask to prevent the hurt from arc and thermal radiation Light separating screen should be put in the job site to prevent the arc will hurt other people Inflammable or explosive materials are prohibited to access the jo...

Страница 10: ...out the technical hitch or problems The Maintenance includes Dust Removal The POWER STICK 200K man must regularly clean up the dust from the welder by the dry compressed air air compressor or the similar device Meanwhile examination can also be performed to make sure there are no loose parts and components inside the machine Immediate cleaning is needed if there is an accumulation of dust Under no...

Страница 11: ... capacity is too small Replace it with a bigger capacity one Cable is of small size Replace it with another one in conformity with the requirement Replace it with another one in conformity with the requirement 5 Electrode Holder and Cable getting hot polar sockets becoming hot Bigger resistance between the electrode holder and the cable Remove the oxide skin and tighten it Resume power over a long...

Страница 12: ...WLF SDQHO 32 5 5 3 3RWHQWLRPHWHU QRE 3 4XLFN FRQQHFWRU 3 DQ 367 3 6ZLWFK 3 Cali Teléfono 2 3351214 Carrera 31 A 10 A 129 mercadeo codinter com Bogotá Teléfono 1 7433131 Calle 18 25 41 mercadeo codinter com Medellín Teléfono 4 6053131 Calle 42 B 64 08 Local 21 mercadeo codinter com codinter com ...

Страница 13: ...e for both transport and storage ranges from 25 to 55 and the storage environment should be dry To keep the machine from the ćhumidity it is recommended to free it from moisture and dust before it is kept in the plastic bag Users are suggested to keep carton and shock proof stuff for the future possible transport In line haul please prepare another wood carton which is labeled Keep it from rain Ha...

Страница 14: ...13 10ˊThe Circuit Chart The chart is for reference if there is update of chart manufacuturer will not notify ...

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