3
Table Of Contents
General Information .........................................................................................................5
Specifications - General..............................................................................................5
Specifications - Torque Values ..................................................................................6
Optional Components..................................................................................................7
Break-In Procedure......................................................................................................8
Starting Procedure .......................................................................................................9
General Tips................................................................................................................10
Maintenance....................................................................................................................11
Schedule & Tips .........................................................................................................11
Replacing Transmission / Clutch Lubricant............................................................12
Chain adjustment .......................................................................................................13
Front brake adjustment .............................................................................................14
Rear brake adjustment..............................................................................................15
Air Filter Cleaning .......................................................................................................15
Fork Oil Replacement................................................................................................16
Service .............................................................................................................................40
Engine Service............................................................................................................40
Engine Removal .....................................................................................................41
Complete Engine Disassembly Procedure.........................................................42
Top End Disassembly Procedure ........................................................................42
Splitting the Cases .................................................................................................43
Engine assembly....................................................................................................44
Clutch...........................................................................................................................46
Ignition..........................................................................................................................51
Cooling System...........................................................................................................53
Fuel & Air System.......................................................................................................57
Exhaust........................................................................................................................60
Wheels & Tires ...........................................................................................................61