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Operation  

 

 

MODEL EST-44 Service and Parts Manual Rev. 2 .08A                                                                                  

Page

               

 

21 

3.4. 

Trouble Shooting 

PROBLEM 

LIKELY CAUSE 

SOLUTION 

Wash or power rinse 

motor not running 

Bad motor or capacitor 

Faulty contactor 

Replace defective motor or 

Replace contactor 

Machine inoperative 

Fuse is burned out 

Replace fuse 

Table limit switch 

Remove dish rack at switch 

Defective door reed switch 

Replace reed switch 

Defective start reed switch 

Replace reed switch 

Defective auto/manual switch  

Replace switch 

Defective Conveyor Timer 

Replace timer 

Machine runs continuously 

Timer or settings@ 60 Sec 

Replace timer or change settings 

Contactor stuck 

Replace contactor 

Heater (no heat) 

Float switch 

Check movement-replace it 

Defective thermostat or setting 

Replace thermostat or adjust 

Defective heater contactor 

Replace heater contactor 

Defective heater 

Replace heater 

Wire connections 

Check and correct 

Racks stuck 

Old or broken rack 

Replace rack 

Tray track alignment 

Adjust track to table properly 

Wash & Power rinse tank 
temperature low 

Incoming water supply 

(Low temp 120°F-Recommende140°F; 
High temp 180°F minimum)

 

Check hot water supply

 

Thermostat setting 

Adjust thermostat to mach NSF label 

Vent hoods baffle setting 

Set CMA Vent hood adapter baffles as 
instructed on page 13 

Low final rinse pressure or 
no rinse pressure 

Plugged rinse jets 

Remove and clean 

Pressure regulator out of adjustment 

Adjust pressure regulator20psi to 23psi 

Water sol. valve coil or diaphragm 

Replace or clean 

Dirty rinse jets 

Remove and clean jets 

Defective rinse reed switch 

Replace reed switch 

Machine using too much 
chemical 

Quick drain on wash end 

Plumb quick drain back into wash tank 

Dispenser or settings 

Check dispenser troubleshooting guide 

Rinse pressure 

Set 20 psi. 

Soil 

Check scrap basket sand float function 

Machine loosing water 

Quick drain on dirty side table 

Check quick drain connections 

Sheet pans 

Use CMA sheet pan rack  

Drain valves open 

Close completely 

Low wash arm pressure 

Debris In wash & power rinse arm 
manifolds 

Remove arm, check & clean debris from 
manifolds  

Clogged jets 

Clean jets  

Motors connected wrong 

Connect motors to reverse impeller 
direction 

Содержание EST-44

Страница 1: ......

Страница 2: ...10 Optional Exhaust Fan Control P N 13578 00 14 2 2 11 Optional E Temp Booster Heater 15 2 3 EST 44 Safety Tips 16 3 OPERATION 17 3 1 Beginning Operation 17 3 2 Cleaning Instructions 19 3 3 Regular Se...

Страница 3: ...22 5 2 15 1 Right to Left Assembly 22 5 2 15 2 Left to Right Assembly 23 5 2 16 Start Switch and Rinse Switch Assembly 24 5 2 17 Door Switch Assembly Effective August 2014 25 5 2 18 Optional E Temp He...

Страница 4: ...NTS INLET TEMPERATURE MIN 140 F 180 F WATER INLET SIZE 1 2 FINAL RINSE SIZE 1 2 DRAIN SIZE 2 FINAL RINSE PRESSURE 20 PSI HEATERS WASH HEATER 13 3 KW 240V 1 phase 13KW 208V 3 phase RINSE HEATER 3KW 240...

Страница 5: ...uipment that is installed by chemical dealers contracted servicers or third party servicers to CMA equipment If the installation instructions are not followed exactly to the letter or if any person or...

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Страница 11: ...r must not be located between the head of the truss head bolt and the inside of the machine 2 The Illustration below shows the correct placements of the scrap trap holder Do not install upside down ot...

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Страница 13: ...mp Assembly and replacing the seals make sure it is secured properly otherwise if the motor turns the wrong direction the impeller may spin off the motor shaft causing damage to the impeller Note ALWA...

Страница 14: ...Remove the template that was shipped to hold the table limit switch assembly together 2 Remove the activator bar Figure 2 2 7a 3 Position the template in the middle of the clean side of the dishtable...

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Страница 17: ...ially ordered as a 480 volt unit in three phase only temperature is available in a 40 rise or 70 rise The E Temp Booster heater contactor is located in the EST 44 Main Control Box See item 7 page 6 No...

Страница 18: ...get in the path of the Conveyor Rocker Arm or the conveyor s moving bar Do not reach into the rocker arm area without first making sure the dishmachine is turned off at the circuit breaker CAUTION Do...

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Страница 21: ...Operation MODEL EST 44 Service and Parts Manual Rev 2 08A Page 19 3 2 Cleaning Instructions See Fig 3 1 Items 2 6 See Fig 3 1 Items 4 See Fig 3 1 Items 5 See Fig 3 1 Items 3...

Страница 22: ...Dipswitch Setting only switch 6 should be in on position 32 seconds Check Wash Tank Temperature 150 F Minimum Check Power Rinse Tank Temperature 160 F Minimum Check Final Rinse Temperature 180 to 195...

Страница 23: ...perly Wash Power rinse tank temperature low Incoming water supply Low temp 120 F Recommende140 F High temp 180 F minimum Check hot water supply Thermostat setting Adjust thermostat to mach NSF label V...

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Страница 25: ...ank Lack of hot water due to valves shut off or incorrect thermostat settings Failure of equipment unrelated to the machine Abuse to equipment or failure to perform minimum cleaning requirements as ou...

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Страница 28: ...ower Block 12 Position 5 8 00924 00 SS Washer 18 1 00421 83 Power Rocker Switch Red 6 4 13941 20 EST 44 Control Box Legs 19 1 13003 60 Starter DIN Rail 7 2 13003 17 Contactor 60 Amp 3 Pole 20 1 13941...

Страница 29: ...le Terminal Block 5 8 00924 00 SS Washer 18 1 15520 00 Power Block 12 Position 6 4 13941 20 EST 44 Control Box Legs 19 1 00421 83 Power Rocker Switch Red 7 1 13003 18 Contactor 75 Amp 3 Pole 20 1 1300...

Страница 30: ...NO REQ D P N DESCRIPTION 1 1 13905 13 Transformer Box 2 1 13423 82 Transformer 480V 240V 3 2 13403 21 Fuse Holder Inline 4 2 13403 40 Fuse 1 25 Amp 230V Slow Blow 5 2 13402 10 Fuse 1 50 Amp 600V Slow...

Страница 31: ...2 14 CMA 44 Splash Shield 09 6 2 13705 10 Curtain Rod Long 2 2 13702 25 Curtain CMA 44 20 5 8 x 15 7 4 00914 10 1 4 20 X 5 8 Hexhead Bolt 3 2 13901 82 Hood Adapter EST 44 2 pc set 8 2 13901 12 CMA 44...

Страница 32: ...O REQ D P N DESCRIPTION 1 1 13417 75 Immersion Heater 3hp 1PH 380V 10kW 5 1 13416 10 Thermostat Bracket 1 13417 80 Immersion Heater 3Ph 1PH 240V 10kW 6 1 13417 45 Heater Gasket 2 1 13465 00 EST 44 66...

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Страница 35: ...Kit New 14 1 13829 00 7 16 20 Thin Nylon Lock Nut 4 1 03226 00 Pump O Ring Gasket 15 2 00238 00 3 8 Male Plug 5 1 03222 10 Impeller Open SS 16 1 04604 00 35 Deg Elbow MIP X Barb SS 6 1 04207 20 Pump C...

Страница 36: ...eal Kit New 14 1 13829 00 7 16 20 Thin Nylon Lock Nut 4 1 03226 00 Pump O Ring Gasket 15 2 00238 00 3 8 Male Plug 5 1 03222 10 Impeller Open SS 16 1 04604 00 35 Deg Elbow MIP X Barb SS 6 1 04207 20 Pu...

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Страница 38: ...DESCRIPTION ITEM NO NO REQ D P N DESCRIPTION 1 1 13001 85 Drain Manifold 6 2 00912 00 1 4 20 Lock Nut 2 2 20500 06 Waste Drain Valve 7 4 00924 00 1 4 Washer SS 3 2 01317 17 1 1 2 x 2 No Hub 8 1 13024...

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Страница 40: ...r Cap 18 1 00738 15 Water Solenoid Valve Coil 220V 1 2 4 2 00760 00 5 8 Comp x 1 2 MIP Adapter 19 1 13604 00 1 2 x 1 4 Bushing Brass 5 1 13608 50 44 Final Rinse Pl bing Tube 20 1 13605 45 Pressure Gau...

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Страница 42: ...3507 11 Cam Bearing Shaft Spacer 28 11 13818 00 3 8 16 x 1 3 4 Hex Head Bolt 8 1 13507 12 Cam Bearing Shaft 29 2 00924 00 1 4 SS Washer 9 3 00935 22 1 4 20 x 1 2 Set Screw 30 2 00914 10 1 4 20 x 5 8 H...

Страница 43: ...00 8 32 X 1 1 2 Panhead Screw 3 2 00562 00 Roller Door Switch 12 10 00912 00 1 4 20 Nylon Lock Nut 4 2 13408 64 Table Limit Switch Bracket Spring 13 20 00926 00 5 16 SS Washer 5 2 13975 00 Conveyor Sw...

Страница 44: ...2 00562 00 Roller Door Switch 12 10 00912 00 1 4 20 Nylon Lock Nut 4 2 13408 64 Table Limit Switch Bracket Spring 13 20 00926 00 5 16 SS Washer 5 2 13975 50 Conveyor Switch Housing L R 14 4 00927 00 8...

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Страница 46: ...nual Rev 2 08A Page 25 5 2 17 Door Switch Assembly Effective August 2014 ITEM NO NO REQ D P N DESCRIPTION 1 1 00471 87 Est44 66 Door Safety Switch Brkt 2 1 13427 10 Table Limit Switch Push Button 3 1...

Страница 47: ...550 10 Inlet Booster Heater Plumbing Connt 13 1 40116 00 1 4 Comp x 1 4 MIP Ftg 4 1 13642 00 1 2 MIP Plug Brass Sq Head 14 1 13417 89 Heater Thermostat 5 1 00743 10 1 2 Tee F x F x F Brass 15 1 13422...

Страница 48: ...Barb Straight 11 1 17523 51 Hi Limit Switch 250Deg 3 4 03101 47 Hose Clamp 6 size 003 12 1 40116 00 1 4 Comp x 1 4 MIP Ftg 4 2 03107 62 Flexible Hose 1 2 X5 Ft 13 1 13417 89 Heater Thermostat 5 1 139...

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Страница 50: ...547 00 Switch Cord 18 AWG SOOW 4 1 13427 60 Template kit 5 1 13427 61 Mounting bracket 6 1 13427 62 Actuator 7 1 13427 63 Bumper 8 2 03817 00 6 32 wing nut 9 2 03814 10 Lock star washer 10 2 00914 10...

Страница 51: ...Parts Manual MODEL EST 44 Service and Parts Manual Rev 2 08A Page 30 7 Drain Water Tempering Kit Optional...

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Страница 53: ...Operation MODEL EST 44 Service and Parts Manual Rev 2 08A Page 32 9 Electrical Diagram For E Temp Heater Only...

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