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17

4.4 MAINTENANCE INTERVALS AND CHECK ITEMS

Maintenance Intervals/
Check items

Daily

Bimonthly

Quarterly

Yearly

Biyearly

3 ~ 5 years

Note

Keep the vacuum lid
open after finished
working and let
vacuum pump running
about 15 minutes.

X

Check the oil level

X

Check the sound of
motor

X

Oil come out from
exhaust cover or not

X

Bottom sealing bar
working normally or
not

X

Clean the exhaust filter

X

Change vacuum oil

X

Replace exhaust filter

X

Replace Teflon tape

X

As request

Replace sealing
Silicone rubber

X

As request

Replace lid gasket
rubber

X

As request

Replace pressure bag

X

As request

Replace vanes

X

Above-mentioned maintenance intervals are scheduled basically for 8 working hours per day.

Recommended oil :

A. Grav. API 30.5

Pour Pt.

-15

℃

Flash Pt.

225

℃

Viscosity 32.05

CST@40

℃

Color Light

Yellow

V.I. 100

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Содержание Promax SC-800

Страница 1: ...SC 800 Single Chamber Vacuum Packaging Machine Operation Manual Version 6 9 1 1915 E Acacia Street Ontario CA91761 U S A TEL 1 909 923 3888 FAX 1 909 923 3588 http www promarksvac com S N QC SIGNATURE...

Страница 2: ...MACHINE BASIC INSTRUCTIONS 8 9 3 4 2 SETTING THE PARAMETERS FOR THE OPTIONAL SETTINGS 10 12 4 MAINTENANCE 13 4 1 BASIC MAINTENANCE 13 4 1 1 DAILY VISUAL INSPECTION 13 4 1 2 DAILY CLEANING 14 4 2 VACUU...

Страница 3: ...ely and understand it fully 2 All adjustments and repairs must be carried out only by qualified technicians or maintenance personnel 3 No service work should be attempted until the machine s power has...

Страница 4: ...of electric shock hazard Explosion Hazard DANGER When utilizing the gas flush feature optional do not use any gas mixture with greater than 22 oxygen content Blade Hazard WARNING If your machine is e...

Страница 5: ...the shelf life of your product you must consult a qualified food technician or specialist to review your application and develop a suitable gas mixture for your package Further you must perform qualit...

Страница 6: ...heir wooden skid and moved manually However Promax recommends that moving even the smallest of their TC units should not be attempted by one person The larger TC units should be lifted with the aid of...

Страница 7: ...to the installation checklist described as below z Temperature around 5 40 z Working elevation between 0 1000 meters z Relative humidity 30 95 RH z During operating heat is generated by the vacuum pu...

Страница 8: ...w is reached Figure 1 2 6 POWER CONNECTION When preparing to install the machine s main power connection please refer to the electrical information on the serial number plate located on the machine s...

Страница 9: ...ed flat plates in the chamber to shorten vacuum time Close the lid to start the cycle the lid will open automatically when cycle is completed Take out the sealed product from vacuum chamber You are re...

Страница 10: ...Press the Power ON touch pad on the control panel 1 The Program display and the Time display will light up 2 The Program display will indicate what program the machine is running 3 The Time display wi...

Страница 11: ...inus keys set to 0 00 2 Press the Right Arrow key 3X to move to the next setting G Seal 1 1 Using the Plus Minus keys increase or decrease the seal time 2 Press the Right Arrow key to move to the next...

Страница 12: ...te These settings will only function if the options they pertain to were purchased Refer to figure 6 below to help you complete these settings Figure 6 PROGRAM PROGRAM TIME SKI P CYCLE STOP CYCLE STB...

Страница 13: ...of being time based Your machine must be equipped with the optional Sensor Control for this option to be used 1 Enter the Edit Mode follow the instructions in point D on Pg 00 2 Make sure the LED abov...

Страница 14: ...ge operations that begin with a Vacuum cycle If you Press the Purge key once more the decimal point will begin to blink The machine will now perform multi stage functions beginning with Gas Note The v...

Страница 15: ...um on the sight gauge Refer to Fig 1 on page 6 2 Replace the oil after 500 hours of operating time C Vacuum Chamber Lid Gasket 1 Check for general wear 2 Check for damage 3 Replace as needed D Pressur...

Страница 16: ...this area of the machine 3 Wipe down the stainless steel housing using an approved stainless steel cleaner 4 On machines with clear chamber lids or viewing windows clean them using a mild glass clean...

Страница 17: ...f needed b Replace if broken or burnt badly Refer to the instructions under B below for replacement 5 Install the new Teflon cover and reinstall the seal bars B Replacing the Seal Element 1 Using a he...

Страница 18: ...16...

Страница 19: ...haust cover or not X Bottom sealing bar working normally or not X Clean the exhaust filter X Change vacuum oil X Replace exhaust filter X Replace Teflon tape X As request Replace sealing Silicone rubb...

Страница 20: ...el in vacuum pump Lid silicone rubber damaged Fill oil if necessary Stop machine immediately Then alter the power connection and reconnect to correct ones Replace Insufficient vacuum in bag Note Mostl...

Страница 21: ...N D Type Terminal Wiring Connection Instructions P IN NO FUNCTION PIN NO FUNCTION 1 AC24V Input For Internal 13 External DC24V Rectificated 2 AC24V Input For Internal 14 External DC24V Rectificated 3...

Страница 22: ...20 5 3 PNEUMATIC DIAGRAM...

Страница 23: ...21 5 4 ELECTRICAL DIAGRAM...

Страница 24: ...6 FABRICATION 22 6 2 WORKING BED BOTTOM 6 3 WORKING BED TOP 6 4 CHAMBER LID TOP 6 1 BODY 6 5 ELECTRICAL BOX...

Страница 25: ...6 1 BODY 23 SC80100000 Body Diagram...

Страница 26: ...Fitting Nylon Tube A 026 1 1 4PT x5 16N 90 1 14 29093382 Speed control valve JPL 10 02 1 15 2705137 washer M12 2 16 2909172 Fitting B 23 1 4 x1 4 1 17 29093253 Nipple 1 4 x3 1 18 2909155 Pin copper tu...

Страница 27: ...6 2 1 WORKING BED LR 25 Cushion Bar Set Working Bed Diagram Top...

Страница 28: ...6 2 1 WORKING BED LR 26 Working Bed Diagram Bottom...

Страница 29: ...11000 Hex Busing Block Holder 2 16 2740168 O Ring 4 17 SC68210000 Hex Busing Block Holder 2 18 SC80240000 Gas Inner Tube 2 19 VA04241000 Gas Inner Bushing 2 20 2707701 Hexagon Cup Nut M5x0 8 4 21 2909...

Страница 30: ...C 1 1 45 2705154 Washer M4 S 2 46 2705306 Washer Split lock M4 S 2 47 2703333 Screw Oval Hd M4x25 S 2 48 D80K235000 Vacuum valve assembly 2 1 49 29091402 Fitting 2 x1 2 50 290932584 Nipple 1 x 3 1 51...

Страница 31: ...6 2 2 WORKING BED FB 29 Cushion Bar Set Working Bed Diagram Top...

Страница 32: ...6 2 2 WORKING BED FB 30 Working Bed Diagram Bottom...

Страница 33: ...11000 Hex Busing Block Holder 2 16 2740168 O Ring 4 17 SC68210000 Hex Busing Block Holder 2 18 SC80240000 Gas Inner Tube 2 19 VA04241000 Gas Inner Bushing 2 20 2707701 Hexagon Cup Nut M5x0 8 4 21 2909...

Страница 34: ...ctric conduit MG 20A 14G 1 2853212 Limit switch assembly TM 1701 1 2865201 Cover Micro switch AMC 1 1 45 2705154 Washer M4 S 2 46 2705306 Washer Split lock M4 S 2 47 2703333 Screw Oval Hd M4x25 S 2 48...

Страница 35: ...6 3 1 LID DIAGRAM LR 33 SC80300A00 Lid Diagram...

Страница 36: ...737 1 300 1 4 SC68324000 Washer 25x 11x14 5L PE 2 5 2701174 Hexagon Socket Head Cap Bolt M8x30 S 2 6 2707203 Nut M8 S 2 7 SC80320A00 SEALING BAR SET TOP 2 8 2701154 Hexagon Socket Head Cap Bolt M6x25...

Страница 37: ...6 3 2 LID DIAGRAM FB 35 SC80310000 Lid Diagram...

Страница 38: ...1 300 1 4 SC68324000 Washer PE 2 5 2701174 Hexagon Socket Head Cap Bolt M8x30 S 2 6 2707203 Nut M8 S 2 7 SC80340A00 SEALING BAR SET TOP 2 8 2701154 Hexagon Socket Head Cap Bolt M6x25 S 4 9 2705151 Was...

Страница 39: ...6 4 SEALING BAR STANDARD DIAGRAM 37 SC80320A00 Sealing Bar Standard Diagram...

Страница 40: ...d Holder 2 7 2704603 Screw Socket Set M6x10 SUS 2 SC80322000 Teflon Tape LR SC80342000 Teflon Tape FB 9 VA04277000 Spring 2 SC80323000 Sealing Wire LR SC80343000 Sealing Wire FB SC80325000 Teflon Tape...

Страница 41: ...6 4 SEALING BAR STANDARD DIAGRAM 39 SC80374A00 Sealing Bar Standard Diagram...

Страница 42: ...x20 S 4 6 VA04221000 Heating Band Holder 2 7 2704603 Screw Socket Set M6x10 SUS 2 8 SC80322000 Teflon Tape LR 1 9 D80K376000 Lining plate 2 10 SC80374000 Sealing element for cut 1 11 SC80325000 Teflon...

Страница 43: ...6 5 ELECTRICAL BOX 41...

Страница 44: ...0069 Fuse 20mm 25A 1 F4 F6 2801734 Breaker FAZ C32 1 1 TMR1 2833328 Time Relay ANLY AMY 2 6S AC24V 1 2833329 Omron Socket Relay PYF08A E MY2 CE 1 FM 2850635 Lock Cp Tape Head Mount FM 4 2 T1 28960010...

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