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Battery Charger

26    2000 Carryall Electric Vehicle Owner’s Manual

Each Carryall electric vehicle is supplied with either a fully automatic, stationary battery charger (Carryall I
and Carryall II) or fully automatic onboard charger (Carryall VI) as standard equipment. The AC cord from the
charger should be connected to a source capable of supplying 10 amperes minimum per charger.

The battery charger must be grounded to reduce the risk of electrical shock. The charger is equipped with an
AC electric cord having an equipment-grounding conductor and a grounding type plug and is for use on a
nominal 115 Volt 60 Hertz circuit, unless otherwise noted on the charger. The plug must be grounded to an
appropriate dedicated receptacle that is properly installed and grounded in accordance with the National
Electrical Code, ANSI/NFPA 70, and all local codes and ordinances.

The use of an extension cord with the charger should be avoided. If an extension cord must be used, a three
conductor No. 12 AWG heavy duty cord with a ground conductor in good electrical condition must be used. If
using an extension cord, keep it as short as possible (no more than twelve feet). Position all cords so they will
not be stepped on, tripped over, or otherwise subject to damage or stress.

The charging area must be well-ventilated. To prevent a buildup of explosive gas, the hydrogen level in the air
must never exceed 2%. The total volume of air in an enclosed charging area must be changed at least five
times per hour. Consult a local HVAC engineer.

Carryall VI Only: Because the Carryall VI vehicle does not have a DC receptacle, the onboard charger must

be repaired in order to charge the batteries. 

TO CHARGE BATTERIES

• Carryall I and Carryall II (stationary charger):

Insert charger AC plug into a dedicated AC receptacle that is properly grounded and wired in accordance
with the National Electric Code, ANSI/NFPA 70, and all local codes and ordinances. Then insert charger
DC plug into the vehicle receptacle. Charger will turn on two to ten seconds later (Figure 14, Page 27).

• Carryall VI (onboard charger):

Insert the onboard charger AC plug into a dedicated AC receptacle that is properly grounded and wired
in accordance with the National Electric Code, ANSI/NFPA 70, and all local codes and ordinances. The
charger will turn on two to ten seconds later.

The  PowerDrive Charger interacts with an onboard computer on the PowerDrive System 48 vehicle. The
computer records the amount of energy consumed during vehicle use. While the charger is plugged in, the
vehicle’s control circuit is locked out, preventing operation of the vehicle, as well as the possibility of subse-
quent damage to the charger and vehicle. 

Once the lockout is actuated, the charger turns on. The onboard computer then records the amount of energy being
returned to the batteries. When the optimum amount of energy needed to replenish the batteries is returned, the
charger will turn off. The control circuit lockout remains activated until the charger plug is disconnected from the vehicle.

Because of these unique features, only PowerDrive System 48 vehicles are compatible with the Power-
Drive Charger.
 Other Club Car models or vehicles made by other manufacturers are not compatible.

• VEHICLES WITH A CHARGER RECEPTACLE: NEVER MODIFY WIRING TO BYPASS THE GRAY

SENSE LEAD FUSE (FIGURE 16, PAGE 27)

• WHEN TEMPERATURES FALL BELOW 65° F (18.3 C), BATTERIES CHARGED IN UNHEATED AREAS

SHOULD BE PLACED ON CHARGE AS SOON AS POSSIBLE AFTER USE. BATTERIES ARE WARMEST
IMMEDIATELY AFTER USE, WHILE COLD BATTERIES REQUIRE MORE TIME TO FULLY CHARGE.

WARNING

NOTE

Содержание Carryall I 2000

Страница 1: ...2000 Owner s Manual Electric Vehicles Carryall I Carryall II Carryall VI...

Страница 2: ......

Страница 3: ...on that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car Inc The informa...

Страница 4: ...al injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system design...

Страница 5: ...on 8 Pre Operation Checklist 8 Controls 9 Driving Instructions 12 Bed Latch 14 Prop Rod 14 Loading and Unloading 15 Towing with the Vehicle 16 Transporting on a Trailer 17 Storage 17 Maintenance 18 Da...

Страница 6: ......

Страница 7: ...the utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state...

Страница 8: ...MPLETELY BEFORE ATTEMPTING TO DRIVE OR SERVICE THE VEHICLE FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PROPERTY DAMAGE SEVERE PERSONAL INJURY OR DEATH A DANGER INDICATES AN IMMED...

Страница 9: ...UAL AS WELL AS THOSE AFFIXED TO THE VEHICLE WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN SERVICING THE VEHICLE WEAR A FULL FACE SHIELD WHEN WORKING WITH BATTERIES USE INSULATED TOOLS WHEN WORKI...

Страница 10: ...e when accelerator pedal is depressed To stop release accelerator pedal and depress brake pedal After stopping firmly depress park brake until it locks Place forward and reverse switch in neutral posi...

Страница 11: ...IC ACID CAN CAUSE BLINDNESS OR SEVERE BURNS NO SPARKS FLAMES SMOKING KEEP OUT OF THE REACH OF CHILDREN DO NOT TIP KEEP VENT CAPS TIGHT AND LEVEL SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJU...

Страница 12: ...ded on vehicle at any time WARNING READ AND FOLLOW THESE WARNINGS AND THE OPERATING INSTRUCTIONS BEFORE USING VEHICLE FAILURE TO DO SO CAN CAUSE SEVERE INJURY OR DEATH CCI 1019606 01 PARK BRAKE PEDAL...

Страница 13: ...ls Make sure wheels are turned in desired direction Turn key to ON position and be sure nothing is in your path While vehicle is stopped select direction by placing shift lever or switch in desired po...

Страница 14: ...very Use the following checklist as a guide to inspect your new vehicle It may also be used in conjunction with the Periodic Service Schedule pages 19 20 Any problems should be corrected only by a Clu...

Страница 15: ...ward Reverse handle in the FORWARD position as the accelerator pedal is depressed the motor should start and the vehicle should accelerate smoothly to full speed When the pedal is released it should r...

Страница 16: ...e accelerator pedal is the pedal on the right with the word GO molded into it Figure 5 Page 10 The operation of the accelerator pedal differs from that of an automobile When the key switch is ON and t...

Страница 17: ...ning light will illuminate and remain illuminated if Batteries voltage drops below 48 when there is no load on the batteries the vehicle is stopped and there are no accessories on Batteries have disch...

Страница 18: ...e the vehicle without first being instructed in the proper operation and use of the vehicle s controls An experienced operator should accompany each first time driver on a test drive before allowing t...

Страница 19: ...SLOPES EXCEEDING 20 INCLINE AVOID STOPPING A LOADED VEHICLE ON A HILL IF A LOADED VEHICLE MUST BE STOPPED ON A HILL AVOID SUDDEN STARTS OR ROLLING BACKWARDS AND STOPPING SUDDENLY FAILURE TO HEED THIS...

Страница 20: ...bed latch engages DO NOT drop the bed PROP ROD Read DANGER and WARNING on page 3 The Carryall II is equipped with an automatically engaging prop rod and prop rod track on the driver side of the rear...

Страница 21: ...cargo bed capacity of 600 lb 272 4 KG for the Carryall I 800 lb 363 KG for the Carryall II and 1100 lb 499 4 KG for the Carryall VI Trailer tongue weight must never exceed 150 lb and the sum of the t...

Страница 22: ...ICLE TO OVERTURN OR FLIP OVER BACKWARDS DO NOT LOAD THE TAILGATE THE TAILGATE SHOULD BE IN THE UPRIGHT POSITION AND LATCHED SECURELY WHILE THE VEHICLE IS IN MOTION TO AVOID SHIFTING THE VEHICLE LOAD A...

Страница 23: ...TRAILER THAT HAS A LOAD RATING OF AT LEAST 1600 LB 727 KG CARRYALL I AND II OR 2000 LB 909 KG FOR CARRYALL VI PER VEHICLE TO BE TOWED FOR EXAMPLE A TWO CAR TRAILER SHOULD BE RATED AT 2 X 1600 3200 LB...

Страница 24: ...es See Batteries Page 22 2 Readjust tire pressure to rated capacities See Tire Capacities Page 22 3 Perform the Pre Operation Checklist See page 8 MAINTENANCE Read DANGER and WARNING on page 3 GENERAL...

Страница 25: ...CLE WHEN LIFTING A CARGO BED EQUIPPED WITH A TAILGATE RAMP DO NOT REMOVE PROP ROD OR CLOSE BED UNTIL ALL PERSONS ARE CLEAR OF THE BED AREA LOWER THE BED GENTLY KEEPING ENTIRE BODY CLEAR DO NOT DROP TH...

Страница 26: ...connections Check for tightness and damage Forward and Reverse Switch Check condition of contacts and wire connections make sure connections are tight Front Wheel Alignment and Camber Check and adjus...

Страница 27: ...Points CARRYALL I ELECTRIC VEHICLE LUBRICATION POINTS VEHICLE WITH MULTI STEP WIPER SWITCH POTENTIOMETER FLOORBOARD 7 1 6 8 3 4 1 6 8 6 4 6 3 6 2 2 3 5 5 5 5 5 FLOORBOARD CARRYALL II AND VI ELECTRIC V...

Страница 28: ...IES ELECTRIC VEHICLES Carryall I 18 20 psi 124 138 kPa Carryall II 30 34 psi 207 234 kPa Carryall VI 30 34 psi 207 234 kPa BATTERY EXPLOSIVE GASES DO NOT SMOKE KEEP SPARKS AND FLAMES AWAY FROM THE ARE...

Страница 29: ...da per gallon of water once per week Rinse solution off batteries Be sure terminals are tight Let the terminals dry and then spray them with Battery Protector Spray Club Car Part No 1014305 2 The elec...

Страница 30: ...GEN GAS INSIDE THE ENCLOSURE THE CHARGING AREA MUST BE VENTILATED TO PREVENT A BUILDUP OF EXPLOSIVE GAS HYDROGEN LEVEL IN THE AIR MUST NEVER EXCEED 2 THE TOTAL VOLUME OF AIR IN THE BUILDING MUST BE CH...

Страница 31: ...ORD OUT QUICKLY COULD CAUSE ARCING AND BURNING THAT COULD DAMAGE THE PLUG AND RECEPTACLE AND COULD CAUSE BATTERIES TO EXPLODE DO NOT USE A CHARGER IF THE PLUG IS TOO LOOSE OR DOES NOT MAKE A GOOD CONN...

Страница 32: ...RIES Carryall I and Carryall II stationary charger Insert charger AC plug into a dedicated AC receptacle that is properly grounded and wired in accordance with the National Electric Code ANSI NFPA 70...

Страница 33: ...when worn or damaged If the charger plug becomes difficult to insert or disconnect the receptacle contacts should be lightly sprayed with WD 40 brand spray lubricant The plug should then be inserted...

Страница 34: ...RIES There is a complete line of accessory equipment available from Club Car and our dealers distributors Contact your distributor dealer for an Optional Equipment book Care should be taken that these...

Страница 35: ...atically released Self adjusting multi latch ratchet and pawl BODY CHASSIS Frame Chassis Twin I Beam welded aluminum Side and Rear Body All aluminum Front Body Armorflex Front Body Finish Matched pain...

Страница 36: ...in 30 cm 11 8 in 30 cm Load Bed Height 27 in 69 cm 27 6 in 70 cm 27 in 69 cm Seat Height 30 in 76 cm 30 3 in 77 cm 30 in 76 cm Load Bed Size 37 6 in x 45 1 in x 9 3 in 96 x 115 x 23 cm 48 8 in x 49 8...

Страница 37: ...ed deal ers or a service agency approved by CLUB CAR IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF...

Страница 38: ...MENT OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE EXCLUSIVE AND SOLE REMEDY OF THE PURCHASER CLUB CAR MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE OR DE...

Страница 39: ...rking on or around batteries THE PROVISIONS OF THIS LIMITED WARRANTY SHALL NOT APPLY TO FAILURE DUE TO Abuse or neglect such as improper fluid levels loose wiring or rusted or corroded hardware Lack o...

Страница 40: ...RIVE SYSTEM 48 VEHICLES ANY OTHER USE RENDERS THE LIMITED WARRANTIES EXPRESSED HEREIN AND ANY IMPLIED WARRANTIES NULL AND VOID AND SAME ARE HEREBY EXCLUDED WARRANTY LIMITATIONS CLUB CAR S only liabili...

Страница 41: ...es the right to test any Computer returned for warranty and to verify number of rounds played by accessing information contained in the Computer In the event the vehicles are used for purposes other t...

Страница 42: ...NOT APPLY TO YOU WARRANTY LIMITATIONS CLUB CAR s only liability under this limited warranty shall be to replace a defective Computer or Controller Replacement shall mean furnishing a new or reconditi...

Страница 43: ......

Страница 44: ...Carryall Electric Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 102067304 Edition Code 0899B00000...

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