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Periodic Lubrication Schedule

1999 Carryall Gasoline Vehicle Owner’s Manual     25

PERIODIC LUBRICATION SCHEDULE

*(Figure 20, Page 26). 

Annual Service by

Trained Mechanic Only

(Every 100 hours of 

operation).

Engine

Check for leaks around gaskets, fill plugs, etc.

Inspect, clean and regap spark plug; replace if necessary.

Engine Air Intake System

Check air filter element; clean or replace if necessary.

Dispose of used filter element properly.

Check clamps for tightness; check hose for cracks.

General Vehicle

Check for loose hardware and tighten as required.

Two year Service by 

Trained Mechanic Only

(Every 200 hours of 

operation).

Fuel Filters

Replace.

 Dispose of used filters properly

IF ANY PROBLEMS ARE FOUND, DO NOT OPERATE THE VEHICLE UNTIL REPAIRS ARE 
MADE. FAILURE TO MAKE NECESSARY REPAIRS COULD RESULT IN FIRE, PROPERTY 
DAMAGE, SEVERE PERSONAL INJURY, OR DEATH.

PERIODIC LUBRICATION SCHEDULE 

REGULAR INTERVAL

SERVICE 

PLACE

*

RECOMMENDED LUBRICANT

Semiannually by Owner

 

or Trained Technician 
(Every 50 hours of 

 

operation).

Brake shaft bearings

1.

Dry Moly Lube - Club Car Part No. 1012151

Brake Linkage and Pivots

2.

Dry Moly Lube - Club Car Part No. 1012151

Accelerator push rod pivots, mounts, 
and shifter cable pivots

3.

Dry Moly Lube - Club Car Part No. 1012151

Front Suspension (5 fittings)

4.

Chassis Lube - EP NLGI Grade 2

Brake slides

5.

Dry Moly Lube - Club Car Part No. 1012151

Annually by Trained
Technician Only (Every 
100 hours of operation).

Check/fill unitized transaxle to plug 
level

6.

27 oz. (.8 liter) 80-90 WT. API Class GL-3 or 
80-90 WT. AGMA Class EP Gear Lube

Inspect front wheel bearings
(Repack as necessary.

7.

Chassis Lube - EP NLGI Grade 2

First Change 100 Hours -
Additional Change Every 
100 Hours of Operation or 
annually, whichever comes 
first.

Change engine oil and oil filter

8.

32 oz. (.97 liter) without filter; 38 oz. (1.16 
liters) with filter. 10W30 above 32°F (0°C)
or SAE 5W20 below 32°F (0°C) API Class
SE, SF, or SG Oil (or higher)

PERIODIC SERVICE SCHEDULE

REGULAR INTERVAL

SERVICE

WARNING

Содержание Carryall I 1999

Страница 1: ......

Страница 2: ......

Страница 3: ...ated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system Maintenance and Warranty Proper maintenance is necessary to ensure that yo...

Страница 4: ...f this manual may be photocopied reproduced or translated to another language without the written consent of Club Car Inc The information contained in this document is subject to change without notice...

Страница 5: ...e risk of severe personal injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a custome...

Страница 6: ...ols 12 Driving Instructions 16 Bed Latch 18 Loading and Unloading 19 Towing a Trailer 20 Transporting on a Trailer 20 Storage 21 Maintenance 23 Daily Pre operation Safety Checklist 23 Periodic Service...

Страница 7: ...the utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state...

Страница 8: ...Carryall distributor dealer THIS OWNER S MANUAL SHOULD BE READ COMPLETELY BEFORE ATTEMPTING TO DRIVE OR SERVICE THE VEHICLE FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PROPERTY D...

Страница 9: ...VE HARM ONLY TRAINED MECHANICS SHOULD REPAIR OR SERVICE THE VEHICLE ANYONE DOING EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE PROCEDURES EXACTLY AS STATED IN THIS MANUAL AND FOLLOW ALL DANGER WARN...

Страница 10: ...Vehicle Feature Identification 4 1999 Carryall Gasoline Vehicle Owner s Manual CARRYALL I CARRYALL II AND CARRYALL TURF II...

Страница 11: ...Vehicle Feature Identification 1999 Carryall Gasoline Vehicle Owner s Manual 5 CARRYALL I CARRYALL II AND CARRYALL TURF II...

Страница 12: ...Vehicle Feature Identification 6 1999 Carryall Gasoline Vehicle Owner s Manual CARRYALL II PLUS...

Страница 13: ...Vehicle Feature Identification 1999 Carryall Gasoline Vehicle Owner s Manual 7 CARRYALL II PLUS...

Страница 14: ...Vehicle Feature Identification 8 1999 Carryall Gasoline Vehicle Owner s Manual CARRYALL VI...

Страница 15: ...Vehicle Feature Identification 1999 Carryall Gasoline Vehicle Owner s Manual 9 CARRYALL VI...

Страница 16: ...The center dash panel must be removed to access it PRE OPERATION CHECKLIST Each Carryall vehicle is thoroughly inspected and adjusted at the factory and by a Carryall dealer How ever upon arrival of y...

Страница 17: ...on an incline of 20 or less It should release when either the accelerator or brake pedal is depressed Reverse Buzzer The reverse buzzer should sound as a warning when the vehicle is in reverse Steerin...

Страница 18: ...DAMAGE THE ENGINE AND OTHER COMPONENTS AND COULD RESULT IN PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO UNSAFE SPEEDS DO NOT MODIFY OR CHANGE THE VEHICLE IN ANY WAY WHICH MIGHT AFFECT ITS STABILIT...

Страница 19: ...he large pedal on the left with the word STOP molded into it Figure 6 Page 13 To slow or stop the vehicle depress the brake pedal Figure 7 Page 14 Figure 5 Forward Reverse Handle Figure 6 Accelerator...

Страница 20: ...arryall II and Carryall Turf II vehicles With the cam in the OPERATE position the neutral lockout circuit prevents the driver from starting the vehicle in NEUTRAL If the vehicle is started in FORWARD...

Страница 21: ...Plus and VI Pull the choke handle out to activate Release the handle when the engine begins to run smoothly Figure 12 Page 16 OIL LIGHT The gasoline powered Carryall is equipped with a low oil warning...

Страница 22: ...Figure 13 Oil Light BEFORE ALLOWING A CARRYALL VEHICLE TO BE DRIVEN MAKE SURE THE DRIVER IS FAMILIAR WITH ALL CONTROLS AND OPERATING PROCEDURES NO MORE THAN TWO PEOPLE SHOULD BE ON THE VEHICLE AT ONE...

Страница 23: ...HICLE DRIVE SLOWLY STRAIGHT UP AND DOWN SLOPES DO NOT DRIVE THE VEHICLE ON SLOPES EXCEEDING 20 INCLINE AVOID STOPPING A LOADED VEHICLE ON A HILL IF A LOADED VEHICLE MUST BE STOPPED ON A HILL AVOID SUD...

Страница 24: ...arryall Turf II and Carryall II Plus are equipped with a bed latch on the driver side of the vehicle as standard equipment Figure 14 Page 19 To lift the bed pull the latch handle toward the rear of th...

Страница 25: ...I PLUS AND 1500 LB 680 KG FOR THE CARRYALL VI THIS INCLUDES ALL PASSENGERS THE LOAD IN THE CARGO BED AND THE SUM OF THE GROSS WEIGHT AND TONGUE WEIGHT OF A TRAILER MAXIMUM SUM OF THE GROSS WEIGHT AND...

Страница 26: ...OID SUDDEN STARTS SUDDEN STOPS AND ABRUPT TURNS THE CARGO S CENTER OF GRAVITY MAY AFFECT THE HANDLING STEERING AND BRAKING OF THE VEHICLE TO PREVENT CARGO FROM SHIFTING AND POSSIBLY INJURING A PASSENG...

Страница 27: ...CARRYALL VI PER VEHICLE TO BE TOWED FOR EXAMPLE A TWO CAR TRAILER SHOULD BE RATED AT 2 X 1600 3200 LB 2 X 727 1454 KG NEVER TOW A CARRYALL VEHICLE BEHIND A PASSENGER VEHICLE OR TRUCK ON A PUBLIC ROAD...

Страница 28: ...and do all other semiannual periodic lubrication See Periodic Lubrication Schedule Page 25 7 Thoroughly clean front body rear body seats cargo bed engine compartment and underside of vehicle 8 Do not...

Страница 29: ...ANY PROBLEMS ARE FOUND DURING SCHEDULED INSPECTION OR SERVICE DO NOT OPERATE THE VEHICLE UNTIL REPAIRS ARE MADE FAILURE TO MAKE NECESSARY REPAIRS COULD RESULT IN FIRE PROPERTY DAMAGE SEVERE PERSONAL...

Страница 30: ...P VEHICLE IN OPTIMUM OPERATING CONDITION PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Monthly Service by Owner or Trained Mechanic Engine Check engine oil level Change as required See Lubricatio...

Страница 31: ...REGULAR INTERVAL SERVICE PLACE RECOMMENDED LUBRICANT Semiannually by Owner or Trained Technician Every 50 hours of operation Brake shaft bearings 1 Dry Moly Lube Club Car Part No 1012151 Brake Linkage...

Страница 32: ...ase with filter 38 oz 1 16 liters Unitized Transaxle 27 oz 8 liters Gasoline Tank 7 gallons 26 5 liters TIRE CAPACITIES GASOLINE VEHICLES Carryall I 16 18 psi 110 124 kPa Carryall II 30 34 psi 207 234...

Страница 33: ...PT TO POUR GASOLINE INTO THE FUEL TANK WHEN THE ENGINE IS HOT OR WHILE IT IS RUNNING TO AVOID ELECTRIC ARC CAUSED BY STATIC ELECTRICITY THE FUEL STORAGE PUMPING DEVICE MUST BE GROUNDED IF THE PUMP IS...

Страница 34: ...ing CAUTION Be sure battery clamp is properly tightened Torque to 12 ft Ib 16 2 N m A loose clamp may allow the bat tery to become damaged from vibration or jarring If battery appears weak have it cha...

Страница 35: ...ins or scratches blemishes or other body damage see Section 4 of the Carryall Maintenance and Service Manual ACCESSORIES All Carryall vehicles have available a complete line of accessory equipment Con...

Страница 36: ...ycle OHV 351 cc 11 0 hp rated single cylinder air cooled with pressure lubrication system Fuel System Side draft carburetor with float bowl fixed jets fuel filter and impulse fuel pump Governor Automa...

Страница 37: ...ph 23 26 kph Braking Distance At 12 mph 19 kph 14 ft 427 cm 16 ft 488 cm 16 ft 488 cm 16 ft 488 cm Braking Distance At 18 mph 29 kph 16 ft 488 cm Clearance Circle diameter 17 ft 6 in 533 cm 20 ft 8 in...

Страница 38: ...authorized deal ers or a service agency approved by CLUB CAR IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE...

Страница 39: ...MPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED...

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Страница 44: ...Carryall Gasoline Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 1019938 03 Print Code 0898C0110B...

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