Page 32
BB4500-BB5000 Operating Manual
The machine ships from CLIMAX with a heavy coating of LPS 3. The recom-
mended cleaner is LPS PreSolve Orange Degreaser. All parts must be cleaned
before use.
3.2
L
IFTING
AND
RIGGING
WARNING
Do not lift the BB4500-BB5000 boring machine when fully assembled,
as it can weigh up to 444 lbs (201 kg). To prevent serious injury to
yourself and others, always follow the operating procedures outlined in
this manual, your own company rules, and local regulations for heavy
lifting. Serious injury or fatalities can result from improper lifting
methods.
Falling or uncontrolled swinging of machinery can cause serious injury
or be fatal to the operator and bystanders.
3.3
M
ACHINE
ASSEMBLY
A basic setup is described in the following sections, but individual applications
may require different setups based on, but not limited to, the following factors:
•
The size of the bore
•
The number of bores and bearings
•
Distance between the bores
•
Distance between the bearings
•
Style of bearings (single arm, double arm, universal)
Contact CLIMAX for assistance with a custom application.
The BB4500-BB5000’s through-bar design allows for mounting the rotational
drive unit (RDU) and feed box anywhere along the bar. They do not need to be
mounted next to each other. This allows assembly of the BB4500-BB5000 in very
restricted spaces. Special setup cones are also available to make it easier to center
and stabilize the bar in the workpiece bore.
Exactly attaching and aligning the tack mounting plates is designed to be straight-
forward. The initial fixture mounting may be 5° or more out of alignment. CLI-
MAX’s spherical mounting system enables the BB4500-BB5000 to align perfectly
with the bore.
The BB4500-BB5000 also features four precision alignment screws for precisely
dialing into the center of an existing bore or into a bore that is not exactly true.
The BB4500-BB5000 modular design eliminates the problem of lifting heavy,
bulky, one-piece machines on the job site. The BB4500-BB5000 quickly assem-
bles and disassembles, one component at a time.
Содержание BB4500
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Страница 4: ...Page B BB4500 BB5000 Operating Manual CLIMAX GLOBAL LOCATIONS...
Страница 5: ...P N 92974 Rev 1 Page C CE DOCUMENTATION...
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Страница 24: ...Page 8 BB4500 BB5000 Operating Manual FIGURE 1 1 AFU LABEL LOCATIONS 78735 78742 80510 80510 78735 78742...
Страница 25: ...P N 92974 Rev 1 Page 9 FIGURE 1 2 RDU LABEL LOCATIONS...
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Страница 82: ...Page 66 BB4500 BB5000 Operating Manual FIGURE A 1 AXIAL FEED UNIT ASSEMBLY P N 43378 27 6 6 6...
Страница 95: ...P N 92974 Rev 1 Page 79 FIGURE A 14 EIBENSTOCK MOTOR ASSEMBLY GEN 2 ONLY...
Страница 96: ...Page 80 BB4500 BB5000 Operating Manual FIGURE A 15 EIBENSTOCK MOTOR ASSEMBLY PARTS LIST GEN 2 ONLY...
Страница 100: ...Page 84 BB4500 BB5000 Operating Manual FIGURE B 1 AXIAL FEED UNIT ASSEMBLY P N 28636 27 6 6 6 81 7 5 1 5 9...
Страница 114: ...Page 98 BB4500 BB5000 Operating Manual FIGURE B 15 SERVO DRIVE 460 CE ASSEMBLY P N 52876...
Страница 120: ...Page 104 BB4500 BB5000 Operating Manual FIGURE B 21 SERVO DRIVE 230V CE ASSEMBLY P N 54321...
Страница 127: ...P N 92974 Rev 1 Page 111 FIGURE B 28 EIBENSTOCK MOTOR ASSEMBLY GEN 2 ONLY...
Страница 128: ...Page 112 BB4500 BB5000 Operating Manual FIGURE B 29 EIBENSTOCK MOTOR ASSEMBLY PARTS LIST GEN 2 ONLY...
Страница 129: ...P N 92974 Rev 1 Page 113 FIGURE B 30 LEADSCREW ASSEMBLY P N 28654...
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Страница 139: ...P N 92974 Rev 1 Page 123 FIGURE C 4 BB4500 BB5000 EIBENSTOCK CONTROLLER 2ND GEN 120V CE ASSEMBLY P N 88038 C00466...
Страница 140: ...Page 124 BB4500 BB5000 Operating Manual FIGURE C 5 BB5000 MOTOR 230V AND 460V FAN ASSEMBLY P N 91811 E00034...
Страница 141: ...P N 92974 Rev 1 Page 125 FIGURE C 6 BB5000 SERVO MOTOR 230VAC AND 460VAC POWER CABLE ASSEMBLY P N 91811 E00048...
Страница 143: ...P N 92974 Rev 1 Page 127 FIGURE C 8 BB5000 EIBENSTOCK MOTOR CABLE ASSEMBLY 2ND GEN 230V 14AWG SCHEMATIC P N 88650 E00171...
Страница 151: ...P N 92974 Rev 1 Page 135 FIGURE C 16 BB4500 BB5000 EIBENSTOCK CONTROLLER 2ND GEN 120V DOMESTIC ASSEMBLY P N 88037 B00365...
Страница 153: ...P N 92974 Rev 1 Page 137 FIGURE C 18 BB5000 SERVO CONTROLLER 3RD GEN 460VAC CE ASSEMBLY P N A00099...
Страница 155: ...P N 92974 Rev 1 Page 139 FIGURE C 20 BB5000 SERVO PENDANT ASSEMBLY P N B00024...
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Страница 159: ...P N 92974 Rev 1 Page 143 APPENDIX E SDS Contact CLIMAX for the current Safety Data Sheets...
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