
P/N 52815, Rev. 7
Page 5
Precautions are required to avoid injury from burns, electric shock, vision damage,
inhalation of poisonous gases and fumes, and exposure to intense ultraviolet radia-
tion. When welding is performed on motorized equipment, precaution is required
to minimize the risk of fuel ignition or electrical damage to vehicle instrumenta-
tion. Power sources must be evaluated for proper voltage and current rating. To
avoid damaging generators, weld power supplies, and welding equipment, power
cabling must be maintained and replaced as required.
The operator must perform an overall review and on-site risk assessment of the
intended application. Due to the unique nature of welding tool applications, identi-
fying one or more hazards that must be addressed is typical. When performing the
on-site risk assessment, it is important to consider the portable welding tool and
the workpiece as a whole.
1.6
R
ISK
ASSESSMENT
CHECKLIST
The following checklist is not intended to be an all inclusive list of things to watch
out for when setting up and operating this Portable Machine Tool. However, these
checklists are typical of the types of risks the assembler and operator should con-
sider. Use these checklists as part of your risk assessment:
T
ABLE
1-2. R
ISK
ASSESSMENT
CHECKLIST
BEFORE
SET
-
UP
Before Set-up
I took note of all the warning labels on the machine.
I removed or mitigated all identified risks (such as tripping, cutting, crushing, entanglement, shearing, or falling
objects).
I considered the need for personnel safety including shielding from arc rays.
I read the machine assembly instructions (Section 3) and took inventory of all the items required but not sup-
plied (Section 2.6).
I took inventory of all the items required but not supplied (Section 2.4).
I considered how this machine operates and identified the best placement for the controls, cabling, and the
operator.
I have assessed for additional risks unique to this application of the Portable Welding tool.
T
ABLE
1-3. R
ISK
ASSESSMENT
CHECKLIST
AFTER
SET
-
UP
After Set-up
I checked that the machine is safely installed (according to Section 3) and the potential fall path is clear. If the
machine is installed at an elevated position, I checked that the machine is safeguarded against falling.
I planned for containment of any weld spatter produced by the machine.
I followed the required Maintenance Intervals (Section 5.2).
I checked that all affected personnel have the recommended personal protective equipment, as well as any
equipment required by the site or other regulations.
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