ClimateMaster Tranquility 30 Digital TE Series Скачать руководство пользователя страница 31

31

c l i m a t e m a s t e r.c o m

Tranquility

®

 30 Digital (TE) Series IOM - 60Hz HFC-410A

R e v. :   O c t o b e r   5 ,   2 0 2 1

The heat pump, water piping, pump, and hot water tank 

should be located where the ambient temperature does 

not fall below 50°F [10°C]. Keep water piping lengths at a 

minimum. DO NOT use a one way length greater than 50 ft. 

(one way) [15 m]. See Table 6 for recommended piping sizes 

and maximum lengths.

All installations must be in accordance with local codes. The 

installer is responsible for knowing the local requirements, 

and for performing the installation accordingly. DO NOT 

activate the HWG (turn DIP 3-4 to the ON position) until 

“Initial Start-Up” section, below is completed. Powering the 

pump before all installation steps are completed will damage 

the pump.

Water Tank Preparation

1.  Turn off power or fuel supply to the hot water tank.

2.  Connect a hose to the drain valve on the water tank.

3.  Shut off the cold water supply to the water tank.

4.  Open the drain valve and open the pressure relief valve 

or a hot water faucet to drain tank.

5.  When using an existing tank, it should be flushed with 

cold water after it is drained until the water leaving the 

drain hose is clear and free of sediment.

6.  Close all valves and remove the drain hose.

7.  Install HWG water piping.

HWG Water Piping

1.  Using at least 1/2” [12.7mm] I.D. copper, route and install 

the water piping and valves as shown in Figures 21 or 

22. Install an approved anti-scald valve if the 150°F HWG 

setpoint is or will be selected. An appropriate method 

must be employed to purge air from the HWG piping. 

This may be accomplished by flushing water through the 

HWG (as in Figures 21 and 22) or by installing an air vent 

at the high point of the HWG piping system.

2.  Insulate all HWG water piping with no less than 3/8” 

[10mm] wall closed cell insulation.

3.  Open both shut off valves and make sure the tank drain 

valve is closed.

Water Tank Refill 

1.  Close valve #4.  Ensure that the HWG valves (valves #2 

and #3) are open. Open the cold water supply (valve #1) 

to fill the tank through the HWG piping. This will force 

water flow through the HWG and purge air from the HWG 

piping.

2.  Open a hot water faucet to vent air from the system until 

water flows from faucet; turn off faucet. Open valve #4.

3.  Depress the hot water tank pressure relief valve handle to 

ensure that there is no air remaining in the tank.

4.  Inspect all work for leaks.

5.  Before restoring power or fuel supply to the water heater, 

adjust the temperature setting on the tank thermostat(s) 

to insure maximum utilization of the heat available from 

the refrigeration system and conserve the most energy. 

On tanks with both upper and lower elements and 

thermostats, the lower element should be turned down 

to 100°F [38°C] or the lowest setting; the upper element 

should be adjusted to 120-130°F [49-54°C]. Depending 

upon the specific needs of the customer, you may want 

to adjust the upper element differently. On tanks with a 

single thermostat, a preheat tank should be used (Fig 21).

6.  Replace access cover(s) and restore power or 

 

fuel supply.

Initial Start-Up

1.  Make sure all valves in the HWG water circuit are  

fully open.

2.  Turn on the heat pump and allow it to run for  

10-15 minutes.

3.  Set S3-4 to the “ON” position (enabled) to engage the 

HWG. See Figure 24.

4.  The HWG pump should not run if the compressor is not 

running.

5.  The temperature difference between the water entering 

and leaving the HWG coil should be approximately 

5-10°F [3-6°C].

6.  Allow the unit to operate for 20 to 30 minutes to insure 

that it is functioning properly.

Hot Water Generator

Table 6: HWG Water Piping Sizes and Length

 WARNING! 

WARNING! 

The HWG pump Is fully wired from the 

factory.  Use extreme caution when working around 

the microprocessor control as it contains line voltage 

connections that presents a shock hazard that can cause 

severe injury or death!

Unit 

Nominal 

Tonnage

Nominal 

HWG Flow 

(gpm)

1/2" Copper 

(max length*)

3/4" Copper 

(max length*)

2.0

0.8

50

-

2.5

1.0

50

-

3.0

1.2

50

-

3.5

1.4

50

-

4.0

1.6

45

50

5.0

2.0

25

50

6.0

2.4

10

50

*Maximum length is equivalent length (in feet) one way of type L copper.

 CAUTION! 

CAUTION!

 Use only copper piping for HWG piping due to 

the potential of high water temperatures for water that has 

been in the HWG heat exchanger during periods of no-flow 

conditions (HWG pump not energized).  Piping other than 

copper may rupture due to high water temperature and 

potable water pressure. CPVC, PEX, or other plastic pipe

should not be used HWG piping

Содержание Tranquility 30 Digital TE Series

Страница 1: ...20 21 Low Temperature Cutout Selection 21 Closed Loop External Central 22 Pumping Applications Open Loop or Ground Water 23 24 Heat Pump Applications Water Quality Requirements 25 28 Hot Water Genera...

Страница 2: ...2 Geothermal Heating and Cooling Tranquility 30 Digital TE Series IOM 60Hz HFC 410A Rev Octob er 5 2021 This page was intentionally left blank...

Страница 3: ...are available Without HWG With HWG Description 2A 1A 2C 1C Internal Flow Controller High Head with Copper Water Coil Internal Flow Controller Standard Head with Copper Water Coil 5A 5C Motorized Modu...

Страница 4: ...Warnings cautions and notices appear throughout this manual Read these items carefully before attempting any installation service or troubleshooting of the equipment DANGER Indicates an immediate haz...

Страница 5: ...shipping information to verify that the correct unit has been shipped 2 Keep the cabinet covered with the original packaging until installation is complete and all plastering painting etc is finished...

Страница 6: ...1 8 44 5 mm D Front View TE038 072 Front View TE026 J K L 1 6 41 3 mm 2 0 50 0 mm H E G D F F 1 6 40 5 mm 1 6 40 5 mm Legend CCP Control Compressor Access Panel BSP Blower Service Panel ASP Additional...

Страница 7: ...eight of the unit during installation and servicing Mounting Horizontal Units Horizontal units have 4 hanger brackets partially attached at the factory one at each corner Enclosed within the unit ther...

Страница 8: ...ntal Unit Installation with Internal Motorized Modulating Valve Internal Motorized Modulating Valve Water Pressure Ports Boiler Drains Water Out Water In by others Unit Power Disconnect Flexible Duct...

Страница 9: ...screws as shown in Figure 7 to free top panel and discharge panel 2 Lift out the access panel and set aside Lift and rotate the discharge panel to the other position as shown being careful with the b...

Страница 10: ...ed to the same condensate main since this may cause poor drainage for all units on the line WHEN A VENT IS INSTALLED IN THE DRAIN LINE IT MUST BE LOCATED AFTER THE TRAP IN THE DIRECTION OF THE CONDENS...

Страница 11: ...12 must be 2 5 or 6 1 Internal Flow Controller For Closed Loop Applications This is the most common configuration for closed loops With this factory installed option the unit is built with an Internal...

Страница 12: ...low for cooling or abnormally high for heating the DXM2 controller will maintain a constant leaving water temperature which will allow the unit to operate properly under those conditions The internal...

Страница 13: ...ications with Internal Flow Controller 0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 Head ft Flow gpm No Check Valve With Check Valve Figure 13 Standard Head Variable Pump Performance Figure 13a High He...

Страница 14: ...m Filtration of at least 100 microns should be used during the flushing process to ensure any debris that might clog damage the heat exchanger or pump is removed See Table 1 for flow rate required to...

Страница 15: ...oop to help purge air pockets from the piping system Notice the drop in fluid level in the flush cart tank If all air is purged from the system the level will drop only 3 8 in a 10 25 4 cm diameter PV...

Страница 16: ...nter months than during the cooling season This fluctuation is normal and should be considered when charging the system initially Unhook the flush cart from the Internal Flow Controller Install Flow C...

Страница 17: ...t installations it is important to ensure that the variable speed pump can provide adequate flow through the heat pump against the loop head when all units are operating Units with the standard head p...

Страница 18: ...oop to the closest to the loop This type of application can generally be employed for systems to 12 tons depending on loop design However it is important perform appropriate calculations to confirm th...

Страница 19: ...w Controllers and External Flushing Valves Figure 16c Multiple Units with Internal Modulating Valves and Central Pump Multiple Units with Internal Modulating Valves and Central Pump This is an applica...

Страница 20: ...stallation 1 Flush loop until all air has been purged from system and pressurize to check for leaks before adding any antifreeze 2 Run discharge line to a drain and hook up antifreeze drum to suction...

Страница 21: ...rained immediately by opening the waste valve of the flush cart noting the color of the discharge fluid Adding food coloring to the antifreeze can help indicate where the antifreeze is in the circuit...

Страница 22: ...defaults to closed position if it loses signal but still has 24V power running to it If the motorized modulating valve loses both signal from the DXM2 board AND 24V power it will remain in the same p...

Страница 23: ...Typical open loop piping is shown in Figure 20 Shut off valves should be included for ease of servicing Boiler drains or other valves should be tee d into the lines to allow acid flushing of the heat...

Страница 24: ...codes forbid the use of sanitary sewer for disposal Consult your local building and zoning department to assure compliance in your area The pump should be sized to handle the home s domestic water lo...

Страница 25: ...i r e t c a B Sulfate reducing 0 0 0 0 L m s l l e c a i r e t c a b Suspended Solids 0 1 0 1 0 1 0 1 m p p S S T Earth Ground Resistance 0 s m h O Consult NEC local electrical codes for grounding re...

Страница 26: ...s expected to fall below 40 F antifreeze is required Refer to the heat pump IOM for the correct solution ratios to prevent freezing Hydrogen Sulfide has an odor of rotten eggs If one detects this smel...

Страница 27: ...tance measured should be zero Ohms The NEC allows a resistance to ground up to 20 Ohms Any resistance above zero indicates a poor earth ground which may be the result of a hot neutral line or that con...

Страница 28: ...voltage measured should be less that 300mV 0 300 V If higher than 500mV electrolysis will occur and corrosion will result If voltage is measured the cause is a high resistance earth ground or current...

Страница 29: ...or 10 gallons will be maintained at 125 F controlled by the upper element Using a 125 F set point the HWG can heat the lower 40 gallons of water from 100 F to 125 F providing up to 8 330 btu s of hea...

Страница 30: ...MBER AVAS4 AT THE HOT WATER STORAGE TANK WITH SUCH VALVE PROPERLY SET TO CONTROL WATER TEMPERATURES DISTRIBUTED TO ALL HOT WATER OUTLETS AT A TEMPERATURE LEVEL THAT PREVENTS SCALDING OR BURNS C H M WA...

Страница 31: ...a hot water faucet to vent air from the system until water flows from faucet turn off faucet Open valve 4 3 Depress the hot water tank pressure relief valve handle to ensure that there is no air rema...

Страница 32: ...nal Electrical Code as well as all applicable local codes Refer to the unit electrical data for fuse sizes Consult wiring diagram for field connections that must be made by the installing or electrica...

Страница 33: ...P5 B Gnd P4 A 24V 240Vac Fan Speed N O N C 12V OUT Gnd P8 IN NC P12 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Accessory Relays Accessory Terminal The DXM2 controller includes two accessory relays ACC1...

Страница 34: ...nection to DXM2 Control Thermostat Connection to DXM2 Control Compressor Compressor Stage 2 Reversing Valve Fan 24Vac Hot 24Vac Common Fault LED DXM2 Board Y1 Y2 W H O G R C AL1 Y1 Y2 W DH O G R C L i...

Страница 35: ...s IOM 60Hz HFC 410A Rev October 5 2021 DXM2 Wiring Diagram with Internal Flow Controller 96B0005N60 This diagram includes typical wiring details but is not applicable to all units For specific unit wi...

Страница 36: ...ies IOM 60Hz HFC 410A Rev Octob er 5 2021 DXM2 Wiring Diagram with Motorized Modulating Water Valve 96B0005N62 This diagram includes typical wiring details but is not applicable to all units For speci...

Страница 37: ...ts shown in Table 10 The blower operating modes include First Stage Cooling Y1 O Second Stage Cooling Y1 Y2 O First Stage Cooling in Dehumidification Mode Y1 O Dehumid Second Stage Cooling in Dehumidi...

Страница 38: ...0 1100 850 550 1350 Maximum 1500 1100 1200 900 1500 1100 1500 1500 Minimum 900 600 825 550 900 600 450 1350 049 1 0 1 Default 1400 1050 1100 850 1500 1150 700 1500 Maximum 2000 1500 1600 1200 2000 150...

Страница 39: ...staller service settings on the iGate configuration diagnostic tool refer to operation manual part 97B0106N01 For further details on the DXM2 control refer to the DXM2 Application Operation and Mainte...

Страница 40: ...O Y1 Y2 W G C R AL1 24Vdc EH1 EH2 P6 R Off On JW3 A OVR ESD C R NSB AL2 JW1 Acc1 Relay Acc2 Relay H COM NC1 NO1 COM NC2 NO2 P3 CO RV RV LT1 LT1 LT2 LT2 LP LP HP HP P7 Status Fault R R CC CCG CO S1 S2...

Страница 41: ...um limits are start up conditions to bring the building space up to occupancy temperatures Units are not designed to operate under these conditions on a regular basis 2 Voltage utilization complies wi...

Страница 42: ...fy that DXM2 field selection options are properly set Low voltage wiring is complete Blower CFM and Water T is set on communicating thermostats or diagnostic tool Service access panels are in place SY...

Страница 43: ...valve b Check for warm air delivery at the unit grille within a few minutes after the unit has begun to operate NOTE Units have a five minute time delay in the control circuit that can be bypassed on...

Страница 44: ...ce the air coil should be cleaned before start up A 10 solution of dishwasher detergent and water is recommended Model GPM Pressure Drop psi 30 F 50 F 70 F 90 F 026 2 3 0 47 0 41 0 40 0 40 3 0 0 68 0...

Страница 45: ...17 15 20 15 20 15 20 10 15 9 14 9 14 21 9 23 9 16 1 18 1 10 3 12 3 18 24 19 25 19 25 96 106 100 110 105 115 322 342 326 346 331 351 10 15 10 15 10 15 17 22 17 22 17 22 12 2 14 2 9 3 11 3 6 4 8 4 23 29...

Страница 46: ...E072 Full Load Cooling without HWG active Full Load Heating without HWG active Entering Water Temp F Water Flow GPM ton Suction Pressure PSIG Discharge Pressure PSIG Superheat Subcooling Water Temp Ri...

Страница 47: ...1 99 6 61 1 2 1 4 5 1 0 2 2 750 21 9 15 6 0 87 25 2 24 9 81 1 1 4 4 5 1 0 2 2 850 24 3 1 09 6 5 20 6 96 5 60 8 2 2 80 2 3 0 4 1 0 660 18 9 13 4 1 12 16 9 22 7 99 8 2 6 2 3 0 4 1 0 750 24 3 1 14 6 3 20...

Страница 48: ...26 5 105 7 61 2 3 4 6 0 1 5 3 4 850 28 5 19 0 1 33 21 4 33 1 81 0 1 9 6 0 1 5 3 4 950 32 8 1 66 5 8 27 2 102 0 60 9 3 4 80 3 0 0 6 1 3 750 24 8 16 3 1 58 15 7 30 2 100 1 3 0 3 0 0 6 1 3 840 32 6 1 71...

Страница 49: ...5 5 60 7 3 0 6 0 1 8 4 1 1000 31 7 21 7 1 23 25 8 35 9 82 0 1 9 6 0 1 8 4 1 1000 34 2 1 60 6 3 28 7 101 7 60 4 3 1 80 3 0 0 8 1 9 880 26 6 18 4 1 61 16 5 32 1 101 4 3 6 3 0 0 8 1 9 880 33 9 1 67 5 9 2...

Страница 50: ...5 4 38 7 110 0 61 4 4 6 9 0 3 1 7 2 1250 43 2 28 2 1 95 22 2 49 9 81 1 2 6 9 0 3 1 7 2 1250 48 3 2 50 5 7 39 8 105 8 61 2 4 7 80 4 5 1 2 2 9 1100 38 2 24 6 2 29 16 7 45 9 100 4 4 3 4 5 1 2 2 9 1100 4...

Страница 51: ...104 1 62 1 3 3 9 0 1 8 4 0 1350 40 7 29 8 1 68 24 2 46 4 80 3 2 1 9 0 1 8 4 0 1350 44 4 2 27 5 7 36 7 100 5 61 9 3 4 80 4 5 0 1 0 3 1190 35 5 26 0 2 18 16 3 42 9 99 1 3 7 4 5 0 1 0 3 1190 44 6 2 37 5...

Страница 52: ...64 4 8 47 3 108 1 62 1 5 0 12 0 3 3 7 6 1550 54 1 36 1 2 60 20 8 63 0 80 5 2 9 12 0 3 3 7 6 1650 60 6 3 53 5 0 48 6 104 0 61 9 5 1 80 6 0 0 7 1 5 1360 48 1 31 8 3 07 15 7 58 6 99 5 4 5 6 0 0 7 1 5 145...

Страница 53: ...5 107 1 62 1 4 1 12 0 2 6 6 0 1550 52 4 38 9 2 11 24 8 59 6 79 9 2 5 12 0 2 6 6 0 1650 58 9 2 96 5 8 48 8 103 1 61 9 4 2 80 6 0 0 2 0 6 1360 45 6 34 3 2 73 16 7 54 9 98 3 4 3 6 0 0 3 0 6 1450 59 1 3...

Страница 54: ...4 4 73 5 1 66 3 112 4 61 2 5 7 15 0 4 1 9 5 1850 71 1 50 4 3 44 20 6 82 8 81 0 3 5 15 0 4 1 9 5 2050 83 7 4 59 5 3 68 0 107 8 60 9 5 8 80 7 5 0 8 1 8 1630 62 5 44 1 4 05 15 4 76 2 100 3 5 5 7 5 0 8 1...

Страница 55: ...7 52 5 112 5 62 5 5 8 14 0 3 6 8 3 1550 60 2 40 7 2 65 22 7 69 3 79 9 3 5 14 0 3 6 8 3 1650 67 5 3 97 5 0 53 9 107 9 62 3 5 9 80 7 0 0 6 1 4 1360 52 7 35 6 3 42 15 4 64 3 98 4 5 7 7 0 0 6 1 4 1450 68...

Страница 56: ...5 4 5 68 7 115 4 61 9 8 5 17 0 5 4 12 4 1850 77 6 51 5 3 99 19 5 91 2 80 7 5 5 17 0 5 4 12 4 2050 89 5 5 57 4 7 70 5 110 4 61 7 8 7 80 8 5 1 2 2 7 1630 68 4 44 7 4 72 14 5 84 4 99 9 8 2 8 5 1 2 2 7 18...

Страница 57: ...ilters should be inspected every month under normal operating conditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters w...

Страница 58: ...4 20 116 240 8 0 43 47 116 6 4 04 117 242 6 0 42 48 118 4 3 89 118 244 4 0 41 49 120 2 3 74 119 246 2 0 40 50 122 0 3 60 120 248 0 0 39 51 123 8 3 47 121 249 8 0 38 52 125 6 3 34 122 251 6 0 37 53 12...

Страница 59: ...ontrol Diagnostics menus allow the installer to see the current status of all DXM2 control switch inputs values of all temperature sensor inputs control voltage ECM blower internal flow center and pro...

Страница 60: ...id Unit Attempt to Start Did Unit Lockout at Start up Unit Short Cycles Only Fan Runs Only Compressor Runs Did unit lockout after a period of operation Does unit operate in cooling Unit is OK See Perf...

Страница 61: ...eze 10 F use X Water t emperature out of range Bring water temp within design parameters X X Bad thermistor Check temp and impedance correlation per chart LT2 Fault Code 5 Low Air Temperature X Reduce...

Страница 62: ...uto exit X X Unit selection Unit may be oversized for space check sizing for actual load of space X X Compressor overload Check and replace if necessary Only Fan Runs X X Thermostat position Insure th...

Страница 63: ...gn parameters X Scaling in water heat exchanger Perform Scaling check and clean if necessary X X Unit over charged Check superheat and subcooling reweigh in charge X X Non condensables insystem Vacuum...

Страница 64: ...stant duct registers if significantly different duct leaks are present X X Low refrigerant charge Check superheat and subcooling per chart X X Restricted metering device Check superheat and subcooling...

Страница 65: ...10 Return Air Temp 11 Supply Air Temp Temp Diff Voltage Compress Amps COMPRESSOR DISCHARGE SUCTION HWG AIR COIL EXPANSION VALVE FILTER DRIER REVERSING VALVE HEATING POSITION 5 COAX 11 4 2 3 1 8 7 6 9...

Страница 66: ...ion tags or labels or rating labels have been removed or defaced 5 Products on which payment to CM or to the owner s seller or installing contractor is in default 6 Products which have not been instal...

Страница 67: ...67 climatemaster com Tranquility 30 Digital TE Series IOM 60Hz HFC 410A Rev October 5 2021 Notes...

Страница 68: ...Fax 405 745 6058 climatemaster com Date Page Description 5 Oct 21 25 28 Updated Water Quality Standard 4 June 20 32 33 Wiring Diagrams 29 Oct 19 3 13 17 38 Decoder and pump curve updates misc text edi...

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