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Installation Guide / SolarRoof™ SADL Bracket A1

1

Code-Compliant Planning and Installation Guide V1.0 - Complying with AS/NZS1170.2-2011 AMDT 2-2016

Introduction

List of contents

Introduction
Planning                      
Tools and Components
System Overview
Installation Instruction
Certification Letter
Product Warranty

01

02 - 04

05
06

07 - 08

09 - 22

23 

The Clenergy PV-ezRack® SolarRoof™ has been 
developed as a universal PV-mounting system for roof-
mounting on pitched and flat roofs. SADL bracket A1 
is another innovative Tin roof interface, specified for 
Kingspan KS1000 RW trapezoidal roof panel. SADL 
bracket A1 has been tested on the roof panel above 
in a National Association of Testing Authorities (NATA) 
accredited lab.

Please review this manual thoroughly before installing 
PV-ezRack® SolarRoof™. This manual provides:
1) Supporting documentation for building permit 
applications relating to PV-ezRack® SolarRoof™ 
Universal PV Module Mounting System,
2) Planning and installation instructions.

The PV-ezRack® SolarRoof™ parts, when installed in 
accordance with this guide, will be structurally sound 
and will meet the AS/NZS1170.2:2011 Amdt 2- 2016 
standard.

During installation, and especially when working on the 
roof, please comply with the appropriate Occupational 
Health and Safety regulations. Please also pay attention 
to any other relevant State or Federal regulations. 
Please check that you are using the latest version of the 
Installation Manual, which you can do by contacting 
Clenergy Australia via email at [email protected] or 
contacting your local distributor in Australia.

- Introduction -

Complying with all applicable local or national 

building codes, including any that may supersede this 

manual.

Ensuring that PV-ezRack and other products are 

appropriate for the installation and the installation 

environment.

Using only PV-ezRack parts and installer-supplied 

parts as specified by the PV-ezRack project plan. 

(substitution of parts may void the warranty and 

invalidate the letter of certification).

Recycling: Recycle according to the local relative 

statute.

Removal: Reverse installation process.

•Ensure that there are no less than two professionals 

working on panel installation.

Ensure the installation of related electrical equipment 

is performed by licenced electricians.

Ensuring safe installation of all electrical aspects of 

the PV array. This includes adequate earth bonding of 

the PV array and PV-ezRack® SolarRoof™ components 

as required in AS/NZS 5033-2014 AMDT 2 2-2018.

Ensuring that the roof, its rafters/purlins, connections, 

and other structural support members can support 

the array under building live load conditions. 

Ensuring that screws to fix interfaces have adequate 

pull-out strength and shear capacities as installed. 

Maintaining the waterproof integrity of the roof, 

including the selection of appropriate flashing. 

Verifying the compatibility of the installation 

considering preventing electrochemical corrosion 

between dissimilar metals. This may occur between 

structures and the building and between structures, 

fasteners and PV modules, as detailed in AS/NZS 

5033: 2014. 

Verifying atmospheric corrosivity zone of installation 

site by referring to AS 4312-2008 or consulting local 

construction business to determine appropriate 

products and installations.

The installer is solely responsible for:

Содержание PV-ezRack SolarRoof SADL Bracket A1

Страница 1: ...SADL Bracket A1 on Kingspan Roof Code Compliant Planning and Installation Guide V 1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016...

Страница 2: ...Australia Introduction Complying with all applicable local or national building codes including any that may supersede this manual Ensuring that PV ezRack and other products are appropriate for the i...

Страница 3: ...Some areas are designated Region B 52 m s Local Region D 79 m s is Australia s most extreme Cyclonic Region located between the town of Carnarvon and Pardoo Station in Western Australia Wind regions...

Страница 4: ...y to obtain a project specific engineering certificate to support your installation Note Bracket installation is allowed on the full rib of Kingspan roof only Installation on lap joints must be avoide...

Страница 5: ...For example if the max interface spacing in the generic engineering certificate is 1800 mm and installed spacing is 1500 mm the maximum rail end overhang is 600 mm Acquire PV Modules Clamping Zone In...

Страница 6: ...lip C U 30 46 Universal Clamp ER EC DU35 40 End Clamp Dual 35 or 40mm ER EC DU40 46 End Clamp Dual 40 or 46mm ER R ECO ECO Rail ER SP ECO Splice for ECO Rail ER I 35 SADL Bracket A1 ER I 05 Tin Interf...

Страница 7: ...t and bolt assembly to reduce this risk 2 1 General installation instructions 1 Apply force to fasteners in the direction of the thread 2 Apply force uniformly to maintain the required torque 3 Profes...

Страница 8: ...iver with a drive speed of 3 000 RPM maximum 3 Fit the driver bit into the screw and place it at the fastening position 4 Apply consistently firm pressure end load to the screwdriver until the screw h...

Страница 9: ...e 2 rails through the pressure bolts This eliminates the need of using 2 earthing lugs Required torque is 10 12 N m 3 2 Install the Z module into the side channel of ECO Rail as shown in the figure on...

Страница 10: ...Installation Guide SolarRoof SADL Bracket A1 9 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification Certification...

Страница 11: ...Installation Guide SolarRoof SADL Bracket A1 10 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 12: ...Installation Guide SolarRoof SADL Bracket A1 11 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 13: ...Installation Guide SolarRoof SADL Bracket A1 12 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 14: ...Installation Guide SolarRoof SADL Bracket A1 13 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 15: ...Installation Guide SolarRoof SADL Bracket A1 14 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 16: ...Installation Guide SolarRoof SADL Bracket A1 15 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 17: ...Installation Guide SolarRoof SADL Bracket A1 16 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 18: ...Installation Guide SolarRoof SADL Bracket A1 17 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 19: ...Installation Guide SolarRoof SADL Bracket A1 18 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 20: ...Installation Guide SolarRoof SADL Bracket A1 19 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 21: ...Installation Guide SolarRoof SADL Bracket A1 20 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 22: ...Installation Guide SolarRoof SADL Bracket A1 21 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 23: ...Installation Guide SolarRoof SADL Bracket A1 22 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Страница 24: ...ustomized Product Product Warranty Corrosivity Category 1 2 and 3 Corrosivity Category 4 Corrosivity Category 5 1 Aluminium Components 6005CL T5 mill finish Standard 10 years 10 years 6005 T5 anodized...

Страница 25: ...Warranty period are the responsibility of the customer Where Clenergy attends a site and finds that the Product is not faulty the costs for the visit will be payable by the customer Defective Products...

Страница 26: ...hat if the Product is stored prior to installing that it is not contaminated by contact with rusty items or other impurities such as dirt and chemicals Should this occur you must clean the Product and...

Страница 27: ...St Clayton VIC 2168 Australia Phone 61 3 9239 8088 Email sales clenergy com au Web www clenergy com au Clenergy Clenergy_global ClenergyClub Clenergy ClenergyGlobal ClenergyClub ClenergyAUS A Clenergy...

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