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CPF 20/80 PARTICULATE AIR FILTER 

Page 1 

 

 

 

 

 

© 2007 CLEMCO INDUSTRIES CORP  

  

www.clemcoindustries.com

  

  Manual No. 04143   

1.0 INTRODUCTION

 

 

1.1 

Scope of Manual 

 
1.1.1 

These instructions cover setup, operation, 

maintenance, replacement parts, and important warnings 
to safely operate the Clemco CPF Particulate Air Filter. 
 

1.1.2 

These instructions also contain important 

information required for safe operation of the filter. All 
respirator users and maintenance personnel must be 
trained to safely operate and maintain the filter and 
respirators. The respirator users and all personnel 
involved with the breathing air process must be able to 
identify potential hazards associated with breathing 
compressed air. Before using the filter, all personnel 
involved with the operation must read this entire manual, 
including the orange cover, plus the respirator manuals 
and all accessory manuals. 

 
1.2 Safety 

Alerts 

 
1.2.1

 

Clemco uses safety alert signal words, based on 

ANSI Z535.4-1998, to alert the user of a potentially 
hazardous situation that may be encountered while 
operating this equipment. ANSI’s definitions of the signal 
words are as follows: 

 

 

This is the safety alert symbol. It is used 

to alert the user of this equipment of 
potential personal injury hazards.  

Obey all safety messages that follow this 
symbol to avoid possible injury or death. 

 
 

CAUTION 

Caution used without the safety alert symbol 
indicates a potentially hazardous situation 
which, if not avoided, may result in property 
damage. 

 

 

 

 

 

CAUTION

 

Caution indicates a potentially hazardous 
situation which, if not avoided, may result in 
minor or moderate injury. 

 

 

 

 

 

WARNING

 

Warning indicates a potentially hazardous 
situation which, if not avoided, could result in 
death or serious injury. 

 

 DANGER 

Danger indicates an imminently hazardous 
situation which, if not avoided, will result in 
death or serious injury. 

 

 

1.3 OSHA 

Compliance 

 

1.3.1

  When CPF Filters are used with a NIOSH-

approved supplied-air respirator, meets OSHA regulations 
1910.94(a)(6)and 1910.134 (i)(5)(iii), requiring air for 
abrasive blasting respirators shall be free of harmful 
quantities of dust, mists, and noxious odors. CPF filters 
provide a pressure-reducing valve to lower the pressure to 
meet the pressure requirements of the respirator, 
providing that the filter’s inlet pressure does not exceed 
150 psi. 

 
1.3.2

  Important information concerning the quality of 

compressed air, the use of respirators, and exposure to 
hazardous dust is found in OSHA regulations 29 CFR 
1910.94, 29 CFR 1910.134 and 29 CFR 1910.1000. 
Note regulations 29 CFR 1910.94 and 29CFR1910.134 
require that abrasive blasting respirators meet the 
requirements for supplied-air quality. For total 
compliance, the system must also include a NIOSH-
approved supplied-air respirator. 
 

1.3.3

  All supplied-air respirators using non-oil-

lubricated or oil-lubricated compressors shall have a 
carbon monoxide monitor to meet the requirements of 
CFR 1910.134 (i)(6) and (i)(7). 

 
1.3.4

 OSHA regulations 29 CFR1910 and 

29CFR1926 require that respirator air line couplers be 
incompatible with air lines for non-respirable use. This 
prevents inadvertent servicing of respirators with non-
respirable gases or oxygen. It is the employer's or facility 
owner's responsibility to comply with the regulation. 
 

1.3.5

  The CPF filter is to be used with NIOSH-

approved supplied-air respirators in atmospheres not 
immediately dangerous to life or health (IDLH), with as 
least 19.5% oxygen, and from which a user can escape 
without the use of the respirator.  
 

1.3.6 

Breathing air used to supply the filter must be 

respirable breathing air and contain no less than 19.5 
volume-percent of oxygen. Breathing air shall also meet 
the requirements for Grade D or higher quality, as 
described in Compressed Gas Association Commodity 
Specification pamphlet G-7.1., titled Commodity 
Specification For Air, published by Compressed Gas 
Association Inc., Chantilly, VA. CGA Website is 
cganet.com

Содержание CPF 20

Страница 1: ...th these instructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Part Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files i...

Страница 2: ...ith your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the professionals in our industry will utilize their knowledge and expertise in the safe efficient use of these products GENERAL INSTRUCTIONS Described herein are some BUT NOT ALL of the major requirements for...

Страница 3: ...rers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use welding hose in place of twinline control hose The internal diameter and rubber composition are UNSAFE for remote control use UNLESS OTHERWISE SPECIFIED maximum working pressure of blast machines and re...

Страница 4: ...ect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buys and resells pursuant to this order seller warrants that ...

Страница 5: ...fice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety pins inserted through pin holes Check gaskets and repl...

Страница 6: ... Compliance 1 3 1 When CPF Filters are used with a NIOSH approved supplied air respirator meets OSHA regulations 1910 94 a 6 and 1910 134 i 5 iii requiring air for abrasive blasting respirators shall be free of harmful quantities of dust mists and noxious odors CPF filters provide a pressure reducing valve to lower the pressure to meet the pressure requirements of the respirator providing that the...

Страница 7: ...four outlets and will accommodate up to four supplied air respirators with total air requirement not to exceed 100 cfm WARNING Respirators are NIOSH approved to operate within specific pressure ranges When connecting multiple respirators make sure that all respirators are approved to operate within the same pressure range Operating the respirator outside of the approved pressure range will increas...

Страница 8: ... 2 2 Attach a respirator hose fitting that is approved for use with the respirator the fitting is supplied with the respirator hose to one of the ports on the 3 8 branch tee cross manifold on CPF 80 Plug the other port s when connecting a single respirator 2 2 3 Multiple outlets When supplying air to additional respirators remove as many plugs as required and replace them with approved hose fittin...

Страница 9: ...g air line to an air source that has not been tested for gas contamination The presence of unacceptable levels of carbon monoxide CO or other gases or oxygen deficiency in the breathing air will cause death to the user WARNING OSHA regulations 29 CFR 1910 and 29 CFR 1926 require that respirator air line couplers be incompatible with air lines for non respirable use This incompatibility prevents in...

Страница 10: ...drain and removal of the cap for filter cartridge replacement 4 1 Breathing Air Connections 4 1 1 Filters can be configured for either left or right hand inlet If it is more convenient to have the air inlet on the opposite side swap the plug and inlet connector This is usually required only with fixed installations 4 1 2 The following instructions explain air connections using hose as the air supp...

Страница 11: ...he arrow pointing up Inspect the cap gasket and o ring and replace them as needed 6 3 Cartridge Replacement Record 6 3 1 Use the chart in Figure 4 to maintain an accurate record of filter cartridge replacement dates Replace the filter cartridge at least every three months with a genuine Clemco replacement filter cartridge Filter Cartridge Replacement Record Date originally Installed Replacement Du...

Страница 12: ... new style includes items marked 03582 Figure 6 7 3 CPF 80 Cap Figure 7 Item Description Stock No 1 Pressure gauge 00024 2 Cross manifold 3 8 NPT 22941 3 Nipple 3 8 NPT hex 03596 4 Relief valve 1 4 NPT 01909 5 Pressure regulator less gauge 3 8 NPT large body 22939 6 Cap CPF filter 03584 7 Plug 3 8 NPT brass 03536 Regulator kit converts CPF 20 to CPF 80 includes items marked 22937 Conversion kit co...

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