Clemco CPF 20 Скачать руководство пользователя страница 2

PREFACE 

 

 

 

 

 

 

 

 

 

 

Read and follow ALL instructions before using 
this equipment.  

 

Failure to comply with ALL instructions can result 
in serious injury or death. 

 

In the event that the user, or any assistants of the 
user of this equipment cannot read or cannot 
completely understand the warnings and 
information contained in these instructions, the 
employer of the user and his assistants must 
thoroughly educate and train them on the proper 
operation and safety procedures of this 
equipment. 

 

 

NOTICE TO PURCHASERS AND USERS OF OUR 

PRODUCTS AND THIS INFORMATIONAL MATERIAL 

 

The products described in this material, and the information 
relating to those products, is intended for knowledgeable, 
experienced users of abrasive blasting equipment. 
 
No representation is intended or made as to the suitability of 
the products described herein for any particular purpose or 
application. No representations are intended or made as to the 
efficiency, production rate, or the useful life of the products 
described herein. Any estimate regarding production rates or 
production finishes are the responsibility of the user and must 
be derived solely from the user’s experience and expertise, 
and must not be based on information in this material. 
 
The products described in this material may be combined by 
the user in a variety of ways for purposes determined solely by 
the user. No representations are intended or made as to the 
suitability or engineering balance of the combination of 
products determined by the user in his selection, nor as to the 
compliance with regulations or standard practice of such 
combinations of components or products. 
 
Abrasive Blast Equipment is only a component of the range of 
equipment used in an abrasive blasting job. Other products 
may include an air compressor, abrasive, scaffolding, hydraulic 
work platforms or booms, paint spray equipment, 
dehumidification equipment, air filters and receivers, lights, 
ventilation equipment, parts handling equipment, specialized 
respirators, or equipment that while offered by Clemco may 
have been supplied by others. Each manufacturer and supplier 
of the other products used in the abrasive blasting job must be 
contacted for information, training, instruction and warnings 
with regard to the proper and safe use of their equipment in the 
particular application for which the equipment is being used. 
The information provided by Clemco is intended to provide 
instruction only on Clemco products. All operators must be 
trained in the proper, safe, use of this equipment. It is the 
responsibility of the users to familiarize themselves with, and 
comply with, all appropriate laws, regulations, and safe 
practices that apply to the use of these products. Consult with 
your employer about training programs and materials that are 
available. 
 
Our company is proud to provide a variety of products to the 
abrasive blasting industry, and we have confidence that the 
professionals in our industry will utilize their knowledge and 
expertise in the safe efficient use of these products.

 

 

GENERAL INSTRUCTIONS 

 

Described herein are some, BUT NOT ALL, of the major 
requirements for safe and productive use of blast 
machines, remote control systems, operator respirator 
assemblies, and related accessories. Completely read ALL 
instruction manuals prior to using equipment. 
 
The user's work environment may include certain 
HAZARDS related to the abrasive blasting operation. 
Proper protection for the blaster, as well as anyone else 
that may be EXPOSED to the hazards generated by the 
blasting process, is the responsibility of the user and/or 
the employer. Operators MUST consult with their employer 
about what hazards may be present in the work 
environment including, but not limited to, exposure to dust 
that may contain TOXIC MATERIALS due to the presence 
of silica, cyanide, arsenic or other toxins in the abrasive, 
or materials present in the surface to be blasted such as 
lead or heavy metals in coatings. The environment may 
also include fumes that may be present from adjacent 
coatings application, contaminated water, engine exhaust, 
chemicals, and asbestos. The work area may include 
PHYSICAL HAZARDS such as an uneven work surface, 
poor visibility, excess noise, and electrical hazards. The 
operator MUST consult with his employer on the 
identification of potential hazards, and the appropriate 
measures that MUST be taken to protect the blaster and 
others that might be exposed to these hazards. 
 
ALL machines, components and accessories MUST be 
installed, tested, operated and maintained only by trained, 
knowledgeable, experienced users. 
 
DO NOT modify or substitute any Clemco parts with other 
types or brands of equipment. Unauthorized modification 
and parts substitution on supplied air respirators is a 
violation of OSHA regulations and voids the NIOSH 
approval.

  

 

 

OPERATIONAL INSTRUCTIONS 

 

OPERATOR SAFETY EQUIPMENT 

 

 

 

 

 

Blast operators and others working in the vicinity of 
abrasive blasting must always wear properly-
maintained, NIOSH-approved, respiratory protection 
appropriate for the job site hazards. 

 

DO NOT USE abrasives containing more than one 
percent crystalline (free) silica. Ref. NIOSH Alert 
#92-102 

 

Inhalation of toxic dust (crystalline silica, asbestos, 
lead paint and other toxins) can lead to serious or 
fatal disease (silicosis, asbestosis, lead or other 
poisoning).

 

 

 

 

ALWAYS wear NIOSH-approved supplied-air respirators 

as required by OSHA, in the presence of any dust including, 
but not limited to, handling or loading abrasive; blasting or 
working in the vicinity of blast jobs; and cleanup of expended 
abrasive. Prior to removing respirator, an air monitoring 

WARNING

 

WARNING

I

Содержание CPF 20

Страница 1: ...th these instructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Part Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files i...

Страница 2: ...ith your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the professionals in our industry will utilize their knowledge and expertise in the safe efficient use of these products GENERAL INSTRUCTIONS Described herein are some BUT NOT ALL of the major requirements for...

Страница 3: ...rers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use welding hose in place of twinline control hose The internal diameter and rubber composition are UNSAFE for remote control use UNLESS OTHERWISE SPECIFIED maximum working pressure of blast machines and re...

Страница 4: ...ect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buys and resells pursuant to this order seller warrants that ...

Страница 5: ...fice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety pins inserted through pin holes Check gaskets and repl...

Страница 6: ... Compliance 1 3 1 When CPF Filters are used with a NIOSH approved supplied air respirator meets OSHA regulations 1910 94 a 6 and 1910 134 i 5 iii requiring air for abrasive blasting respirators shall be free of harmful quantities of dust mists and noxious odors CPF filters provide a pressure reducing valve to lower the pressure to meet the pressure requirements of the respirator providing that the...

Страница 7: ...four outlets and will accommodate up to four supplied air respirators with total air requirement not to exceed 100 cfm WARNING Respirators are NIOSH approved to operate within specific pressure ranges When connecting multiple respirators make sure that all respirators are approved to operate within the same pressure range Operating the respirator outside of the approved pressure range will increas...

Страница 8: ... 2 2 Attach a respirator hose fitting that is approved for use with the respirator the fitting is supplied with the respirator hose to one of the ports on the 3 8 branch tee cross manifold on CPF 80 Plug the other port s when connecting a single respirator 2 2 3 Multiple outlets When supplying air to additional respirators remove as many plugs as required and replace them with approved hose fittin...

Страница 9: ...g air line to an air source that has not been tested for gas contamination The presence of unacceptable levels of carbon monoxide CO or other gases or oxygen deficiency in the breathing air will cause death to the user WARNING OSHA regulations 29 CFR 1910 and 29 CFR 1926 require that respirator air line couplers be incompatible with air lines for non respirable use This incompatibility prevents in...

Страница 10: ...drain and removal of the cap for filter cartridge replacement 4 1 Breathing Air Connections 4 1 1 Filters can be configured for either left or right hand inlet If it is more convenient to have the air inlet on the opposite side swap the plug and inlet connector This is usually required only with fixed installations 4 1 2 The following instructions explain air connections using hose as the air supp...

Страница 11: ...he arrow pointing up Inspect the cap gasket and o ring and replace them as needed 6 3 Cartridge Replacement Record 6 3 1 Use the chart in Figure 4 to maintain an accurate record of filter cartridge replacement dates Replace the filter cartridge at least every three months with a genuine Clemco replacement filter cartridge Filter Cartridge Replacement Record Date originally Installed Replacement Du...

Страница 12: ... new style includes items marked 03582 Figure 6 7 3 CPF 80 Cap Figure 7 Item Description Stock No 1 Pressure gauge 00024 2 Cross manifold 3 8 NPT 22941 3 Nipple 3 8 NPT hex 03596 4 Relief valve 1 4 NPT 01909 5 Pressure regulator less gauge 3 8 NPT large body 22939 6 Cap CPF filter 03584 7 Plug 3 8 NPT brass 03536 Regulator kit converts CPF 20 to CPF 80 includes items marked 22937 Conversion kit co...

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