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SENTINEL MEDIA METERING VALVE 

Page 4 

 

 

 

 

2.8.2.6

  If a pressure regulator is used, control air for the 

Sentinel should be sourced up-stream of the regulator. 
Doing so allows full line pressure to control the valve 
while blasting pressure can be adjusted down to 
approximately 30 psi. The Sentinel valve requires control 
line pressure to be between 62 psi and 150 psi. 

 
NOTE: The ACS performs dual functions: Use it to clear 
abrasive from the blast hose and to blow off abrasive 
from the blasted surface at the blasting area. Small 
amounts of abrasive may come out the nozzle with the 
air. Residual abrasive may remain that will have to be 
removed outside the blast area prior to painting. 

 

 

 

 

Excessive compressed air pressure could 
cause a blast machine to rupture. To prevent 
serious injury or death, do not exceed the rated 
pressure of the blast machine vessel. 

WARNING

 

 
 
4.0 MAINTENANCE

 

 

 

 

 
3.0 OPERATION 
 
3.1 

When the valve is correctly installed, it opens and 

closes pneumatically as control-air is applied or removed 
from the valves actuating piston. If the valve is used in 
conjunction with the remote control system, it opens 
when the remote controls begin the blasting process, 
and closes when the controls stop the blasting process. 
If the valve is used independently of remote controls, it 
opens and closes with the use of the ACS valve. 

 
3.2 Abrasive 

Metering:

 Abrasive will not flow 

through the valve unless it is open (see Paragraph 3.1) 
Abrasive flow is adjusted at the metering handle. The 
valve is closed when the handle is fully right. To adjust, 
close the valve and slowly move the handle to the left to 
increase flow. Use as little abrasive as possible while 
maintaining the best cleaning rate. Generally, with the 
correct mixture, abrasive can be seen as light 
discoloration as it exits the nozzle. The valve is fully 
open when the handle is fully left.  
 

3.3

 

Operation of the Abrasive Cut-Off Switch. 

 

3.3.1

  The ACS valve is “OFF” (no abrasive) when the 

toggle is toward the nozzle ("EXH" port) or down if 
installed on the Sentinel valve as shown in Figure 2. 
Abrasive flow is “ON” when the toggle is pointing back 
away from the nozzle ("CYL" port) (up if it is as shown in 
Figure 2).  
 

3.3.2

  By moving the switch to the “OFF” position, the 

air supply to the abrasive metering valve is cut off, 
closing the valve and stopping the abrasive flow. This 
allows the operator to have air alone coming from the 
nozzle, which can be used to clear the blast hose before 
shut-down, and to blow abrasive off the blasted surface. 
The switch can be opened or closed any time but will not 
activate the metering valve unless the control handle is 
pressed. 

 

 

Failure to observe the following procedures 
before performing any maintenance on a blast 
machine could cause serious injury or death 
from the sudden release of trapped compressed 
air. 

WARNING

 

 

Depressurize the blast machine.  

 

Lock out and tag out the compressed air 
supply.  

 

Bleed the air supply line to the blast 
machine.

  

 
NOTE: The following instructions are for servicing a 
valve that has been removed from the blast machine. 
The easiest way to remove the valve, is to remove the 4 
bolts holding the flanged adaptor to the valve assembly 
and disconnecting the pusher line. The valve and lower 
piping can then be removed as an assembly. The 
flanged adaptor will remain on the machine, but should 
be inspected for wear. If it has been determined that 
service is required only in the upper portion of the valve 
(shut-off section), the upper valve section can be 
removed as a unit as follows: 
 
Attach a small air line to the upper body cylinder port to 
retract the shut-off piston. Remove the 4 flanged adaptor 
bolts and the bolts and studs holding the lower body 
assembly to the upper body assembly. The upper body 
assembly may then be removed without removing any of 
the blast machine plumbing. Depressurize the air line 
once the assembly has been removed.  
 

4.1 

Removing Upper Body Assembly (shut-off 

section).

   

 

4.1.1

  Remove nuts and cap screws holding the upper 

body onto the flanged adaptor. 
 

4.1.2

  Attach an air line to the fitting on the cylinder 

port on the upper body assembly, and pressurize the 
line to retract the shut-off piston. 
 

 

Содержание 20951

Страница 1: ...the preface of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity Keep this manual for future reference WARNING CLEMCO INDUSTRIES CORP One Cable Car Dr Washington MO 63090 Phone 636 239 4300 Fax 636 239 0788 Email info clemcoindustries com www clemcoindustries com ...

Страница 2: ...ines components and accessories MUST be installed tested operated and maintained only by trained knowledgeable experienced users The products described in this material may be combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the user ...

Страница 3: ...thing air hose Larger empty blast machines or ANY blast machine containing abrasive MUST be transported by mechanical lifting equipment AIRHOSE BLASTHOSE COUPLINGS ANDNOZZLEHOLDERS ALWAYS check to make sure air filter and respirator system hoses are NOT CONNECTED to in plant lines that contain nitrogen acetylene or any other non breathable gas NEVER use oxygen with air line respirators NEVER modif...

Страница 4: ...ce as set forth below 1 Seller makes no warranty with respect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buy...

Страница 5: ... HOSE IV 8 BLAST HOSE with ID 3 to 4 times the nozzle orifice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safe...

Страница 6: ... in death or serious injury 1 3 General Description 1 3 1 The Sentinel is a normally closed pneumatically operated media control valve The valve can be joined with a remote control system as shown in Figures 1 and 2 to stop the abrasive flow each time the blast machine is depressurized It can also be used with a pressure hold system to stop the abrasive flow while the machine remains under pressur...

Страница 7: ...abrasive metering valve and necessary pipe fittings NOTE The following installation describes how to install the valve on a machine with minimal rotation clearance It is not necessary to disassemble the valve if rotates freely on the bottom of the machine WARNING 2 3 Remove the four cap screws holding the flanged adaptor to the valve assembly 2 4 Use a 1 1 2 close nipple to connect the flanged ada...

Страница 8: ...manually operated blast machine such as in an automated system connect an air line between the IN port fitting and a tee installed before the machines air inlet valve Refer to the top illustration in Figure 2 2 8 2 5 If the Sentinel is connected to a remote system connect the air line from the IN port fitting to a controlled air line one that is on the controlled side of the remote control air lin...

Страница 9: ...zle EXH port or down if installed on the Sentinel valve as shown in Figure 2 Abrasive flow is ON when the toggle is pointing back away from the nozzle CYL port up if it is as shown in Figure 2 3 3 2 By moving the switch to the OFF position the air supply to the abrasive metering valve is cut off closing the valve and stopping the abrasive flow This allows the operator to have air alone coming from...

Страница 10: ...w is removed the spring will decompress forcing the shut off piston out of the body assembly 4 4 3 Insert the piston cup into the cylinder Do not allow the rubber lip of the cup to curl Use a dull edge to work the lip into the opening Once the cup is inserted push it to the bottom of the cylinder 4 2 3 Remove the shut off piston and spring 4 4 4 Place the spring into the upper valve body 4 2 4 Rem...

Страница 11: ...sket in place 4 5 1 Place new O rings in the lower body and packing gland lubricate both O rings 4 6 10 Bolt the flanged adaptor and flange gasket onto the body assembly 4 5 2 Push the packing gland into the lower body until it bottoms out on the flange 4 5 3 Place a new shaft gasket over the metering plate stem and push the stem through the packing gland Hold the gland in place as the shaft is pu...

Страница 12: ...around metering plate Disassemble valve to clean 5 4 Air leaks through relief hole in cylinder cap 5 4 1 Worn piston cup 5 5 Air leaks through relief hole in valve body spring chamber 5 5 1 Worn seals in wear sleeve or worn O ring between the valve body and wear sleeve 5 6 Abrasive flow decreases after a short period of time after blasting starts 5 6 1 Insufficient air supply causing control press...

Страница 13: ...e mesh w o attached ACS 4 2 Gasket shaft with inspection plate 20608 one is for standard use coarse media has a 1 3 8 nominal OD 6 4 Service Kits one is for a urethane plate fine mesh has a 1 nominal OD Service kit upper segment Figure 6 22388 5 1 O ring lower body 1 ID 6 1 O ring Inspection plate 1 3 4 OD nom 22388 UPPER SEGMENT SERVICE KIT Item Qty Description 1 1 Washer rubber 2 1 O ring piston...

Страница 14: ...2 NC hex head 03511 19 Metering handle heavy duty 20498 20 Pin valve handle 20246 21 Close nipple 1 1 4 01717 22 Wye 1 1 4 standard 01818 23 Washer 5 16 flat 03216 24 Lower body 20511 25 Flanged adaptor w inspection opening 20513 26 Nut 3 8 NC hex head 03311 27 Nut 5 16 NC wing 03213 28 Flanged adaptor w o inspection opening 20522 29 Hitch pin 20245 30 Petcock 01993 31 Gauge unit 02433 32 Stud gau...

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