Clemco 20951 Скачать руководство пользователя страница 4

PREFACE 

 

 

 

 

MAINTENANCE 

 

 

III

 

ALWAYS shut off compressor and depressurize blast 

machine BEFORE doing ANY maintenance. 
 

 

Always check and clean ALL filters, screens and alarm 

systems when doing any maintenance. 
 

 

ALWAYS cage springs BEFORE disassembling valves IF 

spring-loaded abrasive control valves are used. 
 

 

ALWAYS completely follow owner's manual instructions 

and maintain equipment at RECOMMENDED intervals. 

 

ADDITIONAL ASSISTANCE 

 

 

Training and Educational Programs. 

Clemco Industries Corp. offers a booklet, Blast-Off 2, 
developed to educate personnel on abrasive blast equipment 
function and surface preparation techniques. Readers will learn 
safe and productive use of machines, components and various 
accessories, including selection of abrasive materials for 
specific surface profiles and degrees of cleanliness.  
 

 

The Society for Protective Coatings (SSPC) offers a video 

training series on protective coatings including one entitled 
"Surface Preparation." For loan or purchase information, 
contact SSPC at the address shown below. 

 

TECHNICAL DATA AND RESEARCH COMMITTEES 

 

 

The following associations offer information, materials and 

videos relating to abrasive blasting and safe operating 
practices. 

The Society for Protective Coatings (SSPC)

 

  

40 24th Street, Pittsburgh PA 15222-4643 

  

Phone: (412) 281-2331 • FAX (412) 281-9992 
Email: [email protected] • Website: www.sspc.org 

National Association of Corrosion Engineers (NACE)

 

  

1440 South Creek Drive, Houston TX 77084 

  

Phone: (281) 228-6200 • FAX (281) 228-6300 
Email: [email protected] • Website: www.nace.org 

American Society for Testing and Materials (ASTM) 
 

100 Barr Harbor Dr., West Conshohocken, PA 19428 

 

Phone (610) 832-9500 • FAX (610) 832-9555 

 

Email: [email protected] • Website: www.astm.org 

 

NOTICE 

 

This equipment is not intended to be used in an area that might 
be considered a hazardous location as described in the 
National Electric Code NFPA 70 1996, article 500. 
 

WARRANTY 

The following is in lieu of all warranties express, implied or 
statutory and in no event shall seller or its agents, successors, 
nominees or assignees, or either, be liable for special or 
consequential damage arising out of a breach of warranty. This 
warranty does not apply to any damage or defect resulting from 
negligent or improper assembly or use of any item by the buyer 
or its agent or from alteration or attempted repair by any person 
other than an authorized agent of seller. All used, repaired, 
modified or altered items are purchased “as is” and with all 
faults. In no event shall seller be liable for consequential or 
incidental damages. The sole and exclusive remedy of buyer 
for breach of warranty by seller shall be repair or replacement 

of defective parts or, at seller’s option, refund of the purchase 
price, as set forth below: 
1. Seller makes no warranty with respect to products used 
other than in accordance hereunder. 
2. On products seller manufactures, seller warrants that all 
products are to be free from defects in workmanship and 
materials for a period of one year from date of shipment to 
buyer, but no warranty is made that the products are fit for a 
particular purpose. 
3. On products which seller buys and resells pursuant to this 
order, seller warrants that the products shall carry the then 
standard warranties of the manufacturers thereof, a copy of 
which shall be made available to customer upon request. 
4. The use of any sample or model in connection with this order 
is for illustrative purposes only and is not to be construed as a 
warranty that the product will conform to the sample or model. 
5. Seller makes no warranty that the products are delivered 
free of the rightful claim of any third party by way of patent 
infringement or the like. 
6. This warranty is conditioned upon seller’s receipt within ten 
(10) days after a buyer’s discovery of a defect, of a written 
notice stating in what specific material respects the product 
failed to meet this warranty. If such notice is timely given, seller 
will, at its option, either modify the product or part to correct the 
defect, replace the product or part with complying products or 
parts, or refund the amount paid for the defective product, any 
one of which will constitute the sole liability of seller and a full 
settlement of all claims. No allowance will be made for 
alterations or repairs made by other than those authorized by 
seller without the prior written consent of seller. Buyer shall 
afford seller prompt and reasonable opportunity to inspect the 
products for which any claim is made as above stated. 
 
Except as expressly set forth above, all warranties, express, 
implied or statutory, including implied warranty of 
merchantability, are hereby disclaimed. 
 

DAILY SET-UP CHECK LIST 

 

 

 

 

WARNING

 

ALL 

piping, fittings and hoses MUST be checked 

DAILY for tightness and leakage.

 

 

ALL 

equipment and components MUST be thoroughly 

checked for wear.

 

 

ALL 

worn or suspicious parts MUST be replaced. 

 

 

ALL

 blast operators MUST be properly trained to 

operate equipment.

 

 

ALL

 blast operators MUST be properly outfitted with 

abrasive resistant clothing, safety shoes, leather gloves 
and ear protection.

 

 

BEFORE 

blasting ALWAYS use the following check list. 

 

  1. PROPERLY MAINTAINED AIR COMPRESSOR

 sized 

to provide sufficient volume (cfm) for nozzle and other tools 
PLUS a 50% reserve to allow for nozzle wear. Use large 
compressor outlet and large air hose (4 times the nozzle orifice 
size). FOLLOW MANUFACTURERS MAINTENANCE 
INSTRUCTIONS.  
 

  2. BREATHING AIR COMPRESSOR

 (oil-less air pump) 

capable of providing Grade D Quality air located in a dust free, 
contaminant free area. If oil-lubricated air compressor is used 
to supply respirator, it should have high temperature monitor 

Содержание 20951

Страница 1: ...the preface of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity Keep this manual for future reference WARNING CLEMCO INDUSTRIES CORP One Cable Car Dr Washington MO 63090 Phone 636 239 4300 Fax 636 239 0788 Email info clemcoindustries com www clemcoindustries com ...

Страница 2: ...ines components and accessories MUST be installed tested operated and maintained only by trained knowledgeable experienced users The products described in this material may be combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the user ...

Страница 3: ...thing air hose Larger empty blast machines or ANY blast machine containing abrasive MUST be transported by mechanical lifting equipment AIRHOSE BLASTHOSE COUPLINGS ANDNOZZLEHOLDERS ALWAYS check to make sure air filter and respirator system hoses are NOT CONNECTED to in plant lines that contain nitrogen acetylene or any other non breathable gas NEVER use oxygen with air line respirators NEVER modif...

Страница 4: ...ce as set forth below 1 Seller makes no warranty with respect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buy...

Страница 5: ... HOSE IV 8 BLAST HOSE with ID 3 to 4 times the nozzle orifice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safe...

Страница 6: ... in death or serious injury 1 3 General Description 1 3 1 The Sentinel is a normally closed pneumatically operated media control valve The valve can be joined with a remote control system as shown in Figures 1 and 2 to stop the abrasive flow each time the blast machine is depressurized It can also be used with a pressure hold system to stop the abrasive flow while the machine remains under pressur...

Страница 7: ...abrasive metering valve and necessary pipe fittings NOTE The following installation describes how to install the valve on a machine with minimal rotation clearance It is not necessary to disassemble the valve if rotates freely on the bottom of the machine WARNING 2 3 Remove the four cap screws holding the flanged adaptor to the valve assembly 2 4 Use a 1 1 2 close nipple to connect the flanged ada...

Страница 8: ...manually operated blast machine such as in an automated system connect an air line between the IN port fitting and a tee installed before the machines air inlet valve Refer to the top illustration in Figure 2 2 8 2 5 If the Sentinel is connected to a remote system connect the air line from the IN port fitting to a controlled air line one that is on the controlled side of the remote control air lin...

Страница 9: ...zle EXH port or down if installed on the Sentinel valve as shown in Figure 2 Abrasive flow is ON when the toggle is pointing back away from the nozzle CYL port up if it is as shown in Figure 2 3 3 2 By moving the switch to the OFF position the air supply to the abrasive metering valve is cut off closing the valve and stopping the abrasive flow This allows the operator to have air alone coming from...

Страница 10: ...w is removed the spring will decompress forcing the shut off piston out of the body assembly 4 4 3 Insert the piston cup into the cylinder Do not allow the rubber lip of the cup to curl Use a dull edge to work the lip into the opening Once the cup is inserted push it to the bottom of the cylinder 4 2 3 Remove the shut off piston and spring 4 4 4 Place the spring into the upper valve body 4 2 4 Rem...

Страница 11: ...sket in place 4 5 1 Place new O rings in the lower body and packing gland lubricate both O rings 4 6 10 Bolt the flanged adaptor and flange gasket onto the body assembly 4 5 2 Push the packing gland into the lower body until it bottoms out on the flange 4 5 3 Place a new shaft gasket over the metering plate stem and push the stem through the packing gland Hold the gland in place as the shaft is pu...

Страница 12: ...around metering plate Disassemble valve to clean 5 4 Air leaks through relief hole in cylinder cap 5 4 1 Worn piston cup 5 5 Air leaks through relief hole in valve body spring chamber 5 5 1 Worn seals in wear sleeve or worn O ring between the valve body and wear sleeve 5 6 Abrasive flow decreases after a short period of time after blasting starts 5 6 1 Insufficient air supply causing control press...

Страница 13: ...e mesh w o attached ACS 4 2 Gasket shaft with inspection plate 20608 one is for standard use coarse media has a 1 3 8 nominal OD 6 4 Service Kits one is for a urethane plate fine mesh has a 1 nominal OD Service kit upper segment Figure 6 22388 5 1 O ring lower body 1 ID 6 1 O ring Inspection plate 1 3 4 OD nom 22388 UPPER SEGMENT SERVICE KIT Item Qty Description 1 1 Washer rubber 2 1 O ring piston...

Страница 14: ...2 NC hex head 03511 19 Metering handle heavy duty 20498 20 Pin valve handle 20246 21 Close nipple 1 1 4 01717 22 Wye 1 1 4 standard 01818 23 Washer 5 16 flat 03216 24 Lower body 20511 25 Flanged adaptor w inspection opening 20513 26 Nut 3 8 NC hex head 03311 27 Nut 5 16 NC wing 03213 28 Flanged adaptor w o inspection opening 20522 29 Hitch pin 20245 30 Petcock 01993 31 Gauge unit 02433 32 Stud gau...

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