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2123b_1_5_en_ bedingt.fm, 03.07.2014

P2119BA/EN 2014-06

11

Before initial operation

4

4.3.1

Testing

4.4

Setting up the tool

The tool must be configured for the desired rundown.

4.4.1

Setting the torque 

  

  

    

  

   

Abb. 4-1

   

 

Fully open exhaust air throttle anti-
clockwise.

Check speed at output drive: 
Clockwise rotation 3,500 ±500 rpm

Anticlockwise rotation 6,000 

±500 rpm.

CAUTION!

Danger of injury from unintended startup.
Shut off the compressed air before adjusting the torque.

CAUTION!

Danger of injury from rotating hex wrench.

Adjust the torque using the provided hex wrench only. Never use an angular wrench.

Settings example:
Tightening: 6 Nm
Screw M5: 8.8

Approximately 3.5 turns of the 

torque adjustment screw

Nm

T

orque

Settings example: 6 Nm

Turns of torque adjustment screw

Содержание 7PTHH

Страница 1: ...For additional product information visit our website at http www apexpowertools eu 7PTHH Pulse shut off nutsetter Instruction Manual P2119BA EN 2014 06...

Страница 2: ...ll or parts thereof or copied to another natural or machine readable language or to a data carrier whether electronic mechanical optical or otherwise without the express permission of Apex Tool Group...

Страница 3: ...ir supply 9 4 2 Change air inlet top bottom only on 7PTHHA 10 4 3 Connect the tool 10 4 4 Setting up the tool 11 5 Troubleshooting 13 6 Maintenance 15 6 1 Service schedule 15 6 2 Fill reserve oil 16 6...

Страница 4: ...4 P2119BA EN 2014 06 P2119BA EN_2014 06_7PTHHIVZ fm 03 07 2014 10 2 Dimensions 7PTHHA in mm 40 10 3 Performance Data 40 10 4 Ambient conditions 41 11 Service 41 12 Disposal 41...

Страница 5: ...cribes the type of danger WARNING Potentially hazardous situation for health and safety If this warning is not observed death or serious injury may occur CAUTION Potentially hazardous situation to hea...

Страница 6: ...in the lower air inlet If you hear unusual noises or vibrations switch off the tool immediately Cut off the air supply immediately Before carrying out repairs adjusting the torque or replacing screw...

Страница 7: ...ng protection 1 5 Designated use The 7PTHH is designed exclusively for fastening and releasing threaded fasteners Do not use it as a hammer Do not open it or modify it structurally Do not use it in ar...

Страница 8: ...en supplied 1 7PTHH 1 This instruction manual 1 Declaration of Conformity 1 Hex wrench WAF 2 3 Product description 3 1 Operation and functional elements Item Designation 1 Reverse switch 2 Torque adju...

Страница 9: ...ould be installed 5 Connection for evaluation electronics TVP100 6 Start button 7 Reserve oil adjustment see 6 2 Fill reserve oil page 16 8 Suspension bail 9 Hex wrench WAF 2 order no 935490 Order no...

Страница 10: ...e 40 Nm Reaction torque at flat end Counterhold with wrench WAF 17 Activate compressed air 620 kPa in anticlockwise rotation Lubricator Compressed air requires a small amount of oil and is orientated...

Страница 11: ...drive Clockwise rotation 3 500 500 rpm Anticlockwise rotation 6 000 500 rpm CAUTION Danger of injury from unintended startup Shut off the compressed air before adjusting the torque CAUTION Danger of i...

Страница 12: ...Measuring the torque page 13 7 In case of deviations correct the torque setting and 8 Repeat the rundown Requirement Measure High shut off accuracy especially with hard screwed joints Increase number...

Страница 13: ...5 m Increase the working pressure Reverse button is not at the detent Turn the reverse button to the detent Excessive transmission damping due to extension and worn socket Use a shorter or more rigid...

Страница 14: ...14 P2119BA EN 2014 06 2123b_1_5_en_ bedingt fm 03 07 2014 Troubleshooting 5 Empty side...

Страница 15: ...ctivation before service disconnect the tool from the compressed air supply Maintenance interval Rundowns Measures W1 100 000 Check the suspension bail for functional safety Check the air hose for wea...

Страница 16: ...ut the maintenance measures marked W2 after an operating time of 200 days 6 2 Fill reserve oil If X 0 see picture 2 the reserve oil is exhausted and must be refilled to guarantee a controlled process...

Страница 17: ...nternal equalization hole is opened 4 To avoid air pockets fill the filling hole full of oil 5 Position the injector so that it has a sealing effect and add reserve oil until distance X for spacer B2...

Страница 18: ...cture internal equalization hole is opened 3 Use adapter to connect pulse unit to the quick disconnect coupling Close shutoff valve 4 Set the working pressure to approx 500 kPa Slowly open the shut of...

Страница 19: ...erve oil until distance X for spacer B2 is achieved Maintain distance X and secure with B2 Refit set bolt and ball Remove B2 Small air bubbles that become visible due to the high pressure during filli...

Страница 20: ...20 P2119BA EN 2014 06 2123c_Wartung_en_bedingt fm 03 07 2014 Maintenance 6 Empty side...

Страница 21: ...fm 03 07 2014 P2119BA EN 2014 06 21 Disassembly instructions 7 7 Disassembly instructions Please refer to 9 Spare parts page 29 und 9 5 Equipment order list page 38 7 1 Remove motor unit 7 1 1 Remove...

Страница 22: ...22 P2119BA EN 2014 06 2123d_Reparatur_en_bedingt fm 03 07 2014 Disassembly instructions 7 7 1 2 Remove shut off 1 2 3 4 5 6...

Страница 23: ...ratur_en_bedingt fm 03 07 2014 P2119BA EN 2014 06 23 Disassembly instructions 7 7 2 Remove throttle valve Changing blades Changing bearings rotor 1 2 Spring force 3 C3 C2 C1 61 59 56 55 60 C3 C1 59 54...

Страница 24: ...tective goggles NOTE Permitted only if filling is guaranteed with oil filling device see 6 2 Fill reserve oil page 16 Pulse unit must have cooled down to room temperature CAUTION Only perform installa...

Страница 25: ...ons 8 8 1 1 Install rotor cover 1 Press 59 in with C4 see X 2 Examine Y with thickness gage If dimension Y step 1 with support C5 C6 C7 repeat Press 61 in with C8 C8 59 C4 C5 C6 C7 X 54 55 X Base 0 02...

Страница 26: ...26 P2119BA EN 2014 06 2123d_Reparatur_en_bedingt fm 03 07 2014 Assembly instructions 8 8 1 2 Install shut off 1 2 3 4 5 6 7 8...

Страница 27: ...2123d_Reparatur_en_bedingt fm 03 07 2014 P2119BA EN 2014 06 27 Assembly instructions 8 8 1 3 Install actuating ring 1 2 3 4 5 6...

Страница 28: ...ons 8 8 2 Install pulse unit 8 2 1 Assembling the hydraulic blades NOTE To prevent damage lubricate the gaskets and O rings using grease order no 914392 before assembly 1 2 3 4 5 6 7 8 F1 93 F1 98 93...

Страница 29: ...nce and increased maintenance requirements If non original spare parts are installed the tool manufacturer is entitled to declare all warranty obligations for null and void We would be glad to prepare...

Страница 30: ...30 P2119BA EN 2014 06 2119e_Ersatzteile_en fm 03 07 2014 Spare parts 9 9 1 Pistol grip 7PTHH Adhesive order no 914860 Grease order no 914392...

Страница 31: ...2119e_Ersatzteile_en fm 03 07 2014 P2119BA EN 2014 06 31 Spare parts 9 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936251PT 4 Dimensions...

Страница 32: ...32 P2119BA EN 2014 06 2119e_Ersatzteile_en fm 03 07 2014 Spare parts 9 9 2 Pistol grip 7PTHHA Adhesive order no 914860 Grease order no 914392...

Страница 33: ...2119e_Ersatzteile_en fm 03 07 2014 P2119BA EN 2014 06 33 Spare parts 9 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936251PT 4 Dimensions...

Страница 34: ...34 P2119BA EN 2014 06 2119e_Ersatzteile_en fm 03 07 2014 Spare parts 9 9 3 Motor unit See 8 1 1 Install rotor cover page 25 See 8 1 2 Install shut off page 26...

Страница 35: ...2119e_Ersatzteile_en fm 03 07 2014 P2119BA EN 2014 06 35 Spare parts 9 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936251PT 4 Dimensions...

Страница 36: ...2119e_Ersatzteile_en fm 03 07 2014 Spare parts 9 9 4 Pulse unit Tightening torque see 8 2 Install pulse unit page 28 For disassembly note the position of the balls in the control disc Reassemble balls...

Страница 37: ...parts 9 1 Order no 2 Quantity 3 Part of hydraulic service kit K2 order no 936210 4 Dimensions see table on page 37 Order no 84 93 115 116 117 118 119 120 7PTHH352 7PTHHA352 936036 935660 7PTHH35Q 7PT...

Страница 38: ...38 P2119BA EN 2014 06 2119e_Ersatzteile_en fm 03 07 2014 Spare parts 9 9 5 Equipment order list 1 Order no...

Страница 39: ...2119f_TechnDaten_en fm 03 07 2014 P2119BA EN 2014 06 39 Technical data 10 10 Technical data 10 1 Dimensions 7PTHH in mm Abb 10 1...

Страница 40: ...mm 10 3 Performance Data Order no Recommended torque range Idling speed Air consumption Ft lbs Nm 8 8 lbs kg ft3 min m3 min min max rpm mm Idling Pulses 7PTHH352 7PTHHA352 1 4 3 0 4 5 2 7 3 500 Clockw...

Страница 41: ...25 90 non condensing CAUTION Injuries and environmental damage from improper disposal The components and auxiliary materials of a machine incorporate risks to health and the environment Catch auxilia...

Страница 42: ...s Service Center 3990 East Market Street York PA 17402 USA Phone 1 717 755 2933 Fax 1 717 757 5063 France Apex Tool Group SNC 25 Rue Maurice Chevalier BP 28 77831 Ozoir la Ferri re Cedex France Phone...

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