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5

SERVICE INSTRUCTIONS

DISASSEMBLY — GENERAL

IMPORTANT: Transducer and motor can be removed
from the front of the motor housing without disassem-
bling handle and motor housing.

Disconnect tool from air supply. Clamp the right angle head
in a vise and loosen (left hand threads) the motor housing.
Hold the tool in a vertical position with the right angle head up.
Unscrew (left hand threads) and remove the head, and
transducer housing from the motor housing. Disconnect the
wire connector, No. 202183, at the transducer and remove
the transducer and gear train from the motor housing. Slip
the complete motor unit out the front of the housing.

Clamp the angle head in the vise and unscrew (left hand
threads) the right angle housing lock nut, No. 869878, to
remove the transducer housing.

Motor Unit

Clamp the cylinder lightly in a vise with the hex end of the rotor
up. Note: Rotor pinion, No. 869901, used on the 4 and 5
models should be removed at this time. Drive the rotor out of
the front rotor bearing, No. 847528. Be careful not to damage
the rotor. The front bearing plate, No. 869923, cylinder, and
rotor blades, No. 869927, can now be removed from the rotor.
Clamp the rotor in the vise with the rear bearing plate up. After
unscrewing the bearing lock nut, No. 865352, the rotor can
be driven out of the rear rotor bearing.

Motor Housing

Clamp the flats of the motor housing in the vise and use a strap
wrench to unscrew the handle, No. 202182. Disconnect the
wire bundle from the cable connector, No. 202183. Remove
solenoid retainer, No. 203369, with wrench and remove
solenoid, No. 203363. Remove retainer ring, No. 203053 and
rear light ring, No. 203263. Unplug P.C. Board, and remove
from rear of tool. Remove set screws and remove front light
ring, No. 203797. Remove exhaust deflector, No. 203798 and
muffler, No. 202012, from the rear of the housing. Remove
throttle valve cap, No. 864531, valve cap, No. 203380 and
shut-off valve cap, No. 203550 with screwdriver to check
seals and "O"-rings.

Encoder Sensor & Wheel

To replace encoder sensor No. 203724 the wiring must be
unsoldered before the sensor can be unscrewed from the
transducer. A  and B sensor are the same, but the wiring must
be done according to the wiring diagram on page 9. The
sensors must be positioned as in (Fig.1). The spacing must
be set between .003" to .006" as in (Fig. 2). The encoder
wheel nut No. 203805 must be secured with Loctite #222.

Important: Do not bend, strike, push or pull on the plastic
coated area of the transducer. Remove the gear train from
the front of the ring gear. Press transducer shaft, No.
203800, out of transducer. Remove the retainer ring, No.
203795. Press transducer bearing, No. 847528, out of
transducer. Drive roll pin, No. 812164, out of ring gear and
transducer. Slip the ring gear off the transducer.

Содержание 75NLTVCE Series

Страница 1: ...Vision Lights Positive VP Lever L Options Handle Transducer 75 Nutrunner 75 Series N T XX C E L X Gear Train Designation Output Drive Angle Terminations X X Built in Socket S Specify Size Threaded Sp...

Страница 2: ...changing sockets Safety Recommendations make sure the air line is shut off and drained of air This will prevent the tool from operating if the throttle is acci dently engaged When using right angle n...

Страница 3: ...ps and wrist supports are designed to reduce and moderate the effects of extended vibration exposure and repetitive wrist trauma Since they vary widely in design material thickness vibration reduction...

Страница 4: ...ON PAGES 2 3 BEFORE OPERATING A NUTRUNNER TORQUE ADJUSTMENT The 75NLTVCE nutrunner is designed to develop maxi mum rated torque at 90 psig The torque setting is achieved by entering a number within th...

Страница 5: ...the rear rotor bearing Motor Housing Clamptheflatsofthemotorhousingintheviseanduseastrap wrench to unscrew the handle No 202182 Disconnect the wirebundlefromthecableconnector No 202183 Remove solenoi...

Страница 6: ...m torque range or tool will stall and not shut off REASSEMBLY GENERAL Thetoolisreassembledinthereverseorderofdisassembly Cleanallpartsthoroughlyinsolventandinspectfordamage or wear Check all bearings...

Страница 7: ...hms of the torque monitor used The following is an example of a 75 series right angle tool a V head and a torque monitor with a 110 000ohm calibra tion resistor The values are FS 196 2 ft lbs Rbr 700o...

Страница 8: ...WIRING DIAGRAM S S T T U U V V WHITE WHITE WHITE WHITE YELLOW LED YELLOW LED COMMON COMMON GREEN LED GREEN LED RED LED RED LED TOOL RECEPTACLE TOOL RECEPTACLE CABLE CONNECTORS CABLE CONNECTORS 24V COM...

Страница 9: ...LSIGNAL A BY90 ENCODER PULSES PER SPINDLE REVOLUTION BASED ON A 36 TOOTH ENCODER WHEEL EXAMPLE NUMBER OF PULSES TOTAL GEAR REDUCTION x NUMBER OF TEETH ON ENCODER WHEEL GEAR PULSES PER REVOLUTION TRAIN...

Страница 10: ...015 020 as shown A new plunger pin should be spaced as shown however a previously used plunger pin must be pressed to this dimension 2 Assemble the solenoid components as shown Solenoid retainer must...

Страница 11: ...JUSTMENT SCREW 5 64 HEX WRENCH SOLENOID SEAT VALVE PLUNGER SOLENOID RETAINER PLUNGER PIN HAT 4 Using a 5 64 hex wrench turn adjustment screw clockwise until plunger pin is pressed through hat and valv...

Страница 12: ...V Bearing Cap Incl 867997 1 869877 Bearing Retainer 1 869878 Clamp Nut 1 869879 Clamp Ring 1 869880 Pinion Needle Bearing 1 869881 V Spindle Ball Bearing 1 869882 V Spindle Needle Bearing 1 869883 V...

Страница 13: ...ler 13PerGear Idler Gear Pin NAME OF PART Transducer Encoder Assembly Roll Pin Sensor nut Transducer Shaft Transducer Ring Gear Transducer Housing Encoder Wheel Retainer Ring Drive Shaft Encoder Wheel...

Страница 14: ...ing Plate RearBearingPlate RotorBlade PARTNO 865352 869923 869925 869927 QTY 1 1 1 1 2 NAMEOFPART Cylinder incl 812918 MotorSpacer Rotor CylinderPin RotorBearing 75NLTVCE NUTRUNNER MOTOR PARTS LIST MO...

Страница 15: ...64530 1 865063 2 864195 3 812164 2 203053 4 617754 7 203549 1 203378 5 203379 3 203418 9 203550 9 203380 1 203377 7 863399 2 203553 3 869936 5 203263 9 203797 6 203798 4 203801 6 202183 0 202012 1 202...

Страница 16: ...t SolenoidSeat Solenoid Retainer incl 863241 Air Inlet Valve Piston incl 866399 Shut off Valve incl 203379 ValveSeal Valve Cap incl 847710 ThrottleValveSpring Bushing Shut off Valve Cap incl 863454 Ba...

Страница 17: ...ING RETAININGRING BALL BALLBEARING LOCK PIN RETAINER SOCKET LOCK PIN LOCK PIN SPRING PIPE PLUG RETAINER RING SET SCREW BEARINGRETAINER ROLLER BEARING QTY 1 1 1 1 1 1 1 1 1 1 1 1 22 1 1 1 1 1 1 1 1 1 P...

Страница 18: ...18...

Страница 19: ...19 NOTES...

Страница 20: ...20 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013...

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