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4

Safety Recommendations

• Tasks should be performed in such a manner that the
  wrists are maintained in a neutral position, which is
  not flexed, hyperextended, or turned side to side
• Stressful postures should be avoided — select a tool
  appropriate for the job and work location
• Avoid highly repetitive movements of hands and
   wrists, and continuous vibration exposure (after each
  period of operation, exercise to increase blood circu-
  lation)
• Use quality abrasive wheels
• Keep tool well maintained and replace worn parts

Work gloves with vibration reducing liners and wrist supports are
available from some manufacturers of industrial work gloves.
Tool wraps and grips are also available from a number of
different manufacturers. These gloves, wraps, and wrist sup-
ports are designed to reduce and moderate the effects of
extended vibration exposure and repetitive wrist trauma. Since
they vary widely in design, material, thickness, vibration reduc-
tion, and wrist support qualities, it is recommended that the
glove, tool wrap, or wrist support  manufacturer be consulted for
items designed for your specific application. WARNING! Proper
fit of gloves is important. Improperly fitted gloves may
restrict blood flow to the fingers and can substantially
reduce grip strength.

USE QUALITY ABRASIVE WHEELS

The primary source of vibration when using a portable grinder is
an abrasive wheel that is out of balance, out of round, untrue, or
possibly any combination of all three.

The use of quality abrasive wheels which are well balanced,
round, and true is highly recommended as they have been found
to significantly reduce vibration. Some abrasive wheels lose
their balance, roundness, and trueness as they wear from use.
Because of the abusive nature of the vibration caused by out of
balance, out of round, and untrue condition of some abrasive
wheels, it is felt that these wheels are more susceptible to failure.
Excessive vibration may signal eminent wheel failure. Flat
spotting of the abrasive wheel, caused by grinding the wheel to
a stop after the power has been shut off can result in changes to
the balance and shape of the wheel. Be sure the grinding wheel
has stopped before setting the tool down. Set the tool in a tool
rest or tool holder when not in use.

Some individuals may be susceptible to disorders of the hands
and arms when performing tasks consisting of highly repetitive
motions and/or exposure to extended vibration. Cumulative
trauma disorders such as carpal tunnel syndrome and tendoni-
tis may be caused or aggravated by repetitious, forceful exer-
tions of the hands and arms. Vibration may contribute to a
condition called Raynaud's Syndrome. These disorders de-
velop gradually over periods of weeks, months, and years. It is
presently unknown to what extent exposure to vibrations or
repetitive motions may contribute to the disorders. Hereditary
factors, vasculatory or circulatory problems, exposure to cold
and dampness, diet, smoking and work practices are thought
to contribute to the conditions. Any tool operator should be aware
of the following warning signs and symptoms so that a problem
can be addressed before it becomes a debilitating injury. Any
user suffering prolonged symptoms of tingling, numbness,
blanching of fingers, clumsiness or weakened grip, nocturnal
pain in the hand, or any other disorder of the shoulders, arms,
wrists, or fingers is advised to consult a physician. If it is
determined that the symptoms are job related or aggravated by
movements and postures dictated by the job design, it may be
necessary for the employer to take steps to prevent further
occurrences. These steps might include, but are not limited to,
repositioning the workpiece or redesigning the workstation,
reassigning workers to other jobs, rotating jobs, changing work
pace, and/or changing the type of tool used so as to minimize
stress on the operator. Some tasks may require more than one
type of tool to obtain the optimum operator/tool/task relation-
ship.

The following suggestions will help reduce or moderate the
effects of repetitive work motions and/or extended vibration
exposure:

• Use a minimum hand grip force consistent with proper
  control and safe operation
• Keep body and hands warm and dry (cold weather is
   reported  to be a major factor contributing to Raynaud's
  Syndrome)
• Avoid anything that inhibits blood circulation
         —Smoking Tobacco (another contributing
             factor)
         —Cold Temperatures
         —Certain Drugs

WARNING

!

Repetitive work motions and/or vibration
can cause injury to hands and arms.

Use minimum hand grip force.
Keep body and hands warm and dry.
Avoid anything that inhibits blood curculation.
Avoid continuous vibration exposure.
Keep wrists straight.
Avoid repeated bending of wrists and hands.

Extension

Neutral

Flexion

Radial Deviation

Neutral

Ulnar Deviation

Avoid

Avoid

Avoid

OK

Avoid

OK

Содержание 1200 Series

Страница 1: ...arts Manual 823119 05 10 2011 1200 Series Vertical Grinders 12 XX V D L XX Tool Series 12 1200 Speed Options 60 6 000 77 7 700 Tool Style V Vertical Generation D Fourth Throttle L Locking Lever Wheel Type 07 7 Type 27 or 28 Depressed Center Wheel 04 4 Cup Type 6 or 11 SS Sanding Shroud ...

Страница 2: ... opening in the guard is away from the operator For your safety and the safety of others read and understand the safety recommendations before operating any grinder Always wear protective equipment and clothing Caution Faceshieldsdonotprovideunlimitedprotectionagainst flying particles and are not to be considered as eye protection ANSI Z87 1 states that separate eyewear shall be used For additiona...

Страница 3: ...ing properly against the driving flange ABRASIVE WHEEL MOUNTING BEGINNING GRINDING OPERATION Wheel must be sufficiently tightened to prevent wheel spin off Do not over tighten Always use a wheel retainer on Type 6 or 11 wheels cup wheels Before beginning operations or after mounting a wheel the tool must be run for one 1 minute in a protected enclosure to check the integrity or the wheel During th...

Страница 4: ...e hands and arms when performing tasks consisting of highly repetitive motions and or exposure to extended vibration Cumulative trauma disorders such as carpal tunnel syndrome and tendoni tis may be caused or aggravated by repetitious forceful exer tions of the hands and arms Vibration may contribute to a condition called Raynaud s Syndrome These disorders de velop gradually over periods of weeks ...

Страница 5: ...n at that time and run for several seconds to distribute the oil before disconnecting from the air supply This will reduce the possibility of corrosion and displace any water that may be trapped in the tool Water trapped in the tool could cause the governor to freeze and malfunction if tool is exposed to freezing temperatures Note Water in the air system increases tool maintenance costs and can ca...

Страница 6: ...6 ...

Страница 7: ...two OPERATING INSTRUCTIONS SERVICE INSTRUCTIONS Replace if 3 8 9 5mm or less at either end 2 governor weight pins No 833862 Do not disassemble thegovernorbodyanyfurther Inspectthegovernorweights and weight pins for wear and replace if necessary Note During reassembly be sure the two 2 groove pins are in place and retain the two 2 weight pins in the body Shouldaballreleasespringneedreplacing drillo...

Страница 8: ...ge diameter against the motor housing conesideup Installthemotorunitinthehousing with the rib web on the cylinder in line with the housing boltbetweenthetwo 2 handles With O ringNo 834619 in place bolt the governor housing No 202375 on the motor housing Tighten the driving flange No 869809 to 50 60 ft lbs 67 8 81 3Nm When installing the support handle No 204752 onto the housing No 204751 the matin...

Страница 9: ...9 NOTES ...

Страница 10: ...rt on Parts List 202364 202352 202362 863887 203335 203338 843615 202360 202554 202370 202020 834619 867214 867186 867187 202375 867185 842981 833862 864821 202388 202389 834228 203011 202387 202843 202371 202361 844787 202710 869712 202354 844320 202353 202376 844912 813041 202365 202355 202356 867732 867758 Governor Body 201396 6 000 RPM 201397 7 700 RPM 201073 Governor Weight 867189 6 000 RPM 8...

Страница 11: ...Name of Part Shut off Disc Assembly 6 000 RPM Governor Body Assembly See Note Below 7 700 RPM Governor Body Assembly See Note Below Drive Screw Rotor Blade Air Screen Bushing Throttle Valve Spring Spacer Lever Mount Housing Bolt Pawl Spring Cylinder incl 863887 Rotor Throttle Valve Front Bearing Plate Instruction Tag Pawl Throttle Lever GovernorHousing incl 202020 202370 ThrottleHandle incl 202354...

Страница 12: ... 501 4785 Fax 905 501 4786 Germany England France China Cooper Power Tools Cooper Power Tools Cooper Power Tools SAS Cooper China Co Ltd GmbH Co OHG GmbH Co OHG a company of a company of a company of a company of Apex Tool Group LLC Apex Tool Group LLC Apex Tool Group LLC Apex Tool Group LLC 25 rue Maurice Chevalier 955 Sheng Li Road Industriestraße 1 C O Spline Gauges 77330 Ozoir La Ferrière Heqi...

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