CleaverBrooks CB780 Скачать руководство пользователя страница 21

CB780/CB784 RELAY MODULES

21

32-00207—01

Keyboard Functions

The keyboard contains four pushbuttons and each has 
separate functions (SCROLL-Down, SCROLL-Up, MODE 
and Change-Level). The MODE and Change-Level push-
buttons, when pressed together, provide a SAVE function. 

1.

SCROLL Down-Up pushbuttons (o), see Fig. 20.

2.

Change Level pushbutton (

«

), see Fig.21.

The Change-Level pushbutton is used to change 
between the first hierarchy of selectable messages 
to a subset of selectable messages. The Change-
Level pushbutton can also be used to change from a 
subset message to a first level selectable message. 
The symbol (>) located on the second line in the 
lower right corner of the KDM represents a first level 
hierarchy of selectable messages. The symbol (<) 
located on the second line in the lower right corner 
of the KDM represents a subset of selectable mes-
sages.

3.

MODE pushbutton, see Fig. 22.
The MODE pushbutton instantaneously switches 
the display from a 

second-line-selectable

 message 

to 

second-line-preempted

 message. The sixty sec-

ond timeout function also can be used for this task. 
The MODE pushbutton will work only if there is a 

second-line-preempted 

message or lockout mes-

sage. 

4.

SAVE function; see Fig. 23.
The SAVE function enables users to identify the 
selectable message they want to view upon power 
restoration. The second line selectable message will 
be restored to the most recently saved selection 
when power returns. The SAVE function is performed 
by pressing and holding the MODE key and then 
pressing the Change-Level pushbutton (

«

). The sec-

ond line of the display will briefly note “…SAVING…” to 
confirm the key press. 

Selectable Messages

KDM Second Line Display, Two-Level Hierarchy, see Table 
5.

The display values are as follows:

n represents a numbered value.

T represents the terminal number.

x represents the suffix letter of the Relay Module. 

Fig. 19. SCROLL pushbutton function.

RUN 

    Total Cycles    333

M7401D

RUN

    Total Hours    1332

SCROLL

MODE

SAVE

SCROLL

MODE

SAVE

BURNER CONTROL

BURNER CONTROL

Содержание CB780

Страница 1: ...B784 include automatic burner sequencing flame supervision system status indication system or self diagnostics and troubleshooting FEATURES Safety features Interlock check Closed loop logic test Dynam...

Страница 2: ...t history of six most recent faults Cycles of operation at time of fault Expanded annunciator data at time of fault Fault message and code Hours of operation at time of fault Sequence status at time o...

Страница 3: ...ing 40 F to 140 F 40 C to 40 C Storage 40 F to 150 F 40 C to 66 C Humidity 85 RH continuous noncondensing Vibration 0 5G environment Dimensions Refer to Fig 1 and 2 Weight CB780 CB784 1 pound 10 ounce...

Страница 4: ...AF IRI acceptable Federal Communications Commission Part 15 Class B Emissions Mounting 833 2725 for panel mount Required Components CB780 120 Vac 50 60 Hz 833 2718 CB784 120 Vac 50 60 Hz 833 2720 Plu...

Страница 5: ...AIN ALARM RESET 5 127 5 127 M23943C REMOVE ONLY FOR TERMINAL TEST ACCESS 1 1 5 1 4 133 BACK ENTER Edit 2 1 32 52 BURNER CONTROL 29 32 23 19 32 15 1 1 4 32 1 1 32 26 5 32 4 5 16 8 M23388C 1 2 13 7 16 1...

Страница 6: ...s b Lockout Interlock opens c Ignition pilot valve intermittent pilot valve ter minal is not energized d Early Spark Termination terminal is energized after five seconds e No flame is present at end o...

Страница 7: ...rwise purge timing starts when the High Fire Switch is closed This switch will also cause a hold four minutes fifteen seconds condition when the switch is open before purge or opens during purge The C...

Страница 8: ...Interlock opens during the first ten seconds the purge timer will be reset This provides a continuous PURGE to occur without interruption before the Pilot Flame Establishing Period If a Lockout Inter...

Страница 9: ...recommended Any other position decreases the maximum ambient temperature rating 2 The 833 2725 Wiring Subbase can be mounted directly in the control cabinet Be sure to allow ade quate clearance for se...

Страница 10: ...Fig 6 Internal block diagram of the CB780 CB784 see Fig 7 8 9 or 10 for detailed wiring instructions CONFIGURATION JUMPERS MICROCOMPUTER RESET PUSHBUTTON RUN TEST SWITCH STATUS LEDs PLUG IN PURGE TIME...

Страница 11: ...ignition transformer wires in the same conduit with the flame detection wiring 2 Do not route scanner wires in conduit with line voltage circuits 3 Enclose scanner wires without armor cable in metal...

Страница 12: ...0 SEC INTERRUPTED PILOT IGNITION PREIGNITION INTERLOCK SERIES 90 FIRING RATE MOTOR SERIES 90 CONTROLLER 817 1742 INFRARED LEAD SULFIDE FLAME DETECTOR 817 1743 ULTRAVIOLET FLAME DETECTOR 817 1121 ULTRA...

Страница 13: ...80 CB 784 RELAY MODULE 13 VDC POWER SUPPLY 833 2727 REMOTE KEYBOARD DISPLAY MODULE THREE WIRE SHIELDED CABLE MAY BE REQUIRED TWO 120 OHM TERMINATING RESISTORS ARE REQUIRED FOR CONNECTIONS OVER 100 FEE...

Страница 14: ...ther than a hinge action 4 Mount the CB780 CB784 by aligning the four L shaped corner guides and knife blade terminals with the bifurcated contacts on the wiring subbase and tightening the two screws...

Страница 15: ...e Keyboard Dis play Module with the two mating slots on the CB780 CB784 see Fig 13 2 Insert the two interlocking ears into the two mating slots and with a hinge action push on the lower cor ners of th...

Страница 16: ...gnal Amplifier 1 Disconnect power supply before beginning installa tion to prevent electrical shock and equipment dam age More than one disconnect may be involved 2 Align the amplifier circuit board e...

Страница 17: ...B780 CB784 provides a PREPURGE timing selectable from 30 seconds to 2 1 2 minutes with power applied and the CB780 CB784 operating control indicating a call for heat Running Interlocks Preignition Int...

Страница 18: ...ergized for early spark termination 4 Main Flame Establishing Period MFEP a The CB780 CB784 has a selectable ten second or fifteen second MFEP After the Ignition Trials and with the presence of flame...

Страница 19: ...it or a lockout message is available The CB780 CB784 LEDs provide positive visual indication of the program sequence POWER PILOT FLAME MAIN and ALARM Fig 18 Keyboard Display Module and sequence status...

Страница 20: ...DELAY Low Fire Jumprd POWER PILOT FLAME MAIN AND ALARM PURGE HOLD F G Flame Detected POWER PILOT FLAME MAIN AND ALARM PURGE HOLD Low Fire Switch POWER PILOT FLAME MAIN AND ALARM PILOT IGN minutes sec...

Страница 21: ...instantaneously switches the display from a second line selectable message to second line preempted message The sixty sec ond timeout function also can be used for this task The MODE pushbutton will...

Страница 22: ...ion PILOT IGN 00 05 Fault History M7402C PILOT IGN 00 10 H1 Fault Cycle 174 SCROLL MODE SAVE SCROLL MODE SAVE BURNER CONTROL BURNER CONTROL LOCKOUT 17 MFEP Main Valve 0 M7403D LOCKOUT 17 MFEP Main Fla...

Страница 23: ...t Hours nnnnn H2 Fault Code nnn H2 fault message H2 sequence message H2 second line msg H2 Fault Cycle nnnnn H3 Fault Hours nnnnn H3 Fault Code nnn H3 fault message H3 sequence message H3 second line...

Страница 24: ...RM78nnx DI Device Suffix nnnn DI Run Test Sw RUN or TEST DI Operating Control OperControl 1 or 0 DI Interlock 1 or 0 DI Pilot Valve 1 or 0 DI Main Valve 1 or 0 DI Ignition 1 or 0 DI Low Fire Sw 1 or 0...

Страница 25: ...nored during PFEP for the CB780 CB784 if terminals 8 and 9 or 9 and 21 are jumpered 5 During RUN the Run Test Switch when placed in the TEST position will drive the firing rate motor to the Low Fire p...

Страница 26: ...ernal surge pro tectors will break down and conduct a current This could cause the CB780 CB784 to fail the dielectric test or possibly destroy the internal lightning and high current protection Equipm...

Страница 27: ...nsformer is con nected to terminal 8 2 Automatic pilot valve opens if connected to terminal 8 NOTE Refer to wiring diagram of system being tested 1 Watch for spark or listen for buzz a Ignition electr...

Страница 28: ...on and CB780 CB784 System Annunciation Diagnostics and Troubleshooting Bulletin Number CB 7803 2 Repeat ALL required Checkout tests after all adjustments are made ALL tests must be satisfied with the...

Страница 29: ...1 Use one megohm volt meter with a 0 to 10 Vdc capability 2 Set the one megohm volt meter to the 0 to 10 Vdc range 3 Insert the positive red probe into the jack of the flame amplifier Insert the negat...

Страница 30: ...nals 8 10 or 21 refer to the appropriate wiring diagram to determine the proper terminal Disconnect the leadwire to the pilot valve if it is connected to the same terminal c Close the master switch to...

Страница 31: ...ten sec ond INITIATE sequence 5 Let the sequence advance through PREPURGE Ignition spark should occur after PREPURGE period Listen for the click of the first stage fuel solenoid valve s 6 Let the pro...

Страница 32: ...e exact point the FLAME LED light goes out 9 Increase the pilot pressure immediately until the FLAME LED comes on and then turn it down slowly to obtain a pressure reading just above the dropout point...

Страница 33: ...equipment Operating Manual Continue adjustments until hot refractory hold in is eliminated Ultraviolet Sensor Ignition Spark Response Test All Ultraviolet Detectors Test to make certain that the ignit...

Страница 34: ...Fail fault will be displayed on the KDM Fault code 17 will be displayed to denote the fault g Safety shutdown will occur 7 Opening a Preignition Interlock after the first five seconds of POSTPURGE a...

Страница 35: ...ERVICE NOTE If the Keyboard Display Module is scrambled remove and reinstall the Keyboard Display Module and reset the CB780 CB784 Relay Module SERVICE NOTE Use the access slots on the sides of the Wi...

Страница 36: ...ing of device physically secure Physical protection of the device is applied via Run Test switch label seal It is intended to prevent and detect unauthorized access Modbus DDL Interface security Any c...

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