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CLEARSPAN

 COMMERCIAL CANOPIES

8

Revision date: 06.22.10

Frame Assembly Procedure

 

Arrange the roof pipes on the ground adjacent to the  

correct couplers needed to assemble the roof.

Connect the ridge pipes (58" purlin section) using a  

1. 

3-way coupler on the end rafter and 4-way couplers  

for the interior the sections. The assembled length 

should match the shelter length. 

 

 

NOTE:

 The last ridge pipe will finish with a 3-way 

coupler. Verify that the correct pipe is used.
Attach the rafter pipes as shown in the illustration. Each 

2. 

rafter is assembled using one (1) 58" plain pipe and 

one (1) 99" swaged pipe with Tek screw used to secure 

the joint for each side of the rafter. 

IMPORTANT

: Slide a band clamp (#QH1402) onto 

each 58” rafter pipe

 before securing to the other rafter 

pipe and coupler.

LAY OUT THE BUILDING SITE

After the site is prepared, identify the location of the shelter 

corners to help square the frame after it is assembled.

Taking these steps 

before

 assembling the shelter saves 

time and ensures that the structure is positioned as 

desired. The following procedure is a suggested method.

Its use depends on the size of the shelter, shelter 

application, the footings, and the method used to anchor 

the shelter.

SQUARE THE SITE

Identify a corner where a building rafter will be  

1. 

positioned, drive in a stake, and string a line the exact  

width of the building and stake in place. 

Sting a line at least as long as the building from the first 

 

2. 

stake at 90°. 

 

NOTE:

 A transit can be used to ensure an accurate 90°  

angle, or the 3-4-5 rule can be used. Refer to diagram.  

Using multiples of 3-4-5 such as 6-8-10 or 12-16-20  

helps to maintain an accurate 90° angle.
After squaring the position of the building and placing  

3. 

a stake at all corners, string a line between the stakes  

to mark the base of the building.

Connect the 3-way couplers to form the end rafters 

3. 

of the roof assembly and connect the 4-way cross 

couplers to construct the interior rafters.  

 

NOTE:

 Position the eye bolts of the couplers to the 

inside of the frame and tighten.

FRAME ASSEMBLY
NOTE:

 With longer shelters, assembly may require shelter 

to be assembled in short sections and then lifted and 

connected for completion. 

Gather the parts:

Pipes 1.66" x 99" swaged (166S099) 

• 

Pipes 1.66" x 58" plain (166P058)

• 

Pipes 1.66" x 77" plain (166P077)

• 

Horizontal strut (#QH1308) & band clamp (#QH1402)

• 

3-way couplers & 4-way couplers 

• 

Tek screws (#FA4470B)

• 

4-Way Coupler

3-Way 

Coupler

End 

Rafter

Interior 

Rafter

Interior 

Rafter

58"

Ridge 

Pipe

58"

Band 

Clamp

99"

Содержание 2420CC

Страница 1: ... ClearSpan All Rights Reserved Reproduction is prohibited without permission ClearSpan Commercial Canopies Photo may show a different but similar model STK DIMENSIONS 2420CC 24 W x 20 L 2430CC 24 W x 30 L 2440CC 24 W x 40 L 2450CC 24 W x 50 L 2460CC 24 W x 60 L ...

Страница 2: ...manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before prepari...

Страница 3: ...o aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly ...

Страница 4: ...Sheets Verify that all parts listed on the Bill of Materials Spec 2 Sheets are present If anything is missing or you have questions consult the Pictorial Parts Guide and all shelter diagrams for clarification or contact Customer Service NOTE At this time you do not need to open the plastic bags containing smaller parts such as fasteners or washers QUICK START GUIDE For an overview of this shelter ...

Страница 5: ...elp you identify the different parts and show you how they are used Not all parts are shown QH1061 Ratchet 103620b Plain End Strap Swaged Plain Swaged and Plain Rafter Sections not all pieces are shown FA4470B Tek screw 100442 Nut Setter 102193 3 Way Coupler 102194 4 Way Coupler QH1402 Band Clamp ...

Страница 6: ...ersonal injury and damage to the shelter fasten and tighten a Tek screw at each pipe and coupler joint To prevent cover damage install the Tek screw so that it does not touch the main cover or any optional side or end panels once these are installed 4 Way Coupler no lock bolt 4 Way Coupler includes lock bolt Additional Parts Identification Notes In some instances there can be differences between t...

Страница 7: ...2 10 NOTE Diagram above may show a shelter that differs in length or width from the actual frame Frame above is used for illustration purposes frame diagram Interior Rafter End Rafter Purlins Horizontal Strut ClearSpan WeatherShield Commercial Canopies ...

Страница 8: ...r application the footings and the method used to anchor the shelter Square the Site Identify a corner where a building rafter will be 1 positioned drive in a stake and string a line the exact width of the building and stake in place Sting a line at least as long as the building from the first 2 stake at 90 NOTE A transit can be used to ensure an accurate 90 angle or the 3 4 5 rule can be used Ref...

Страница 9: ...or all rafter assemblies FRAME TOP VIEW Examine the frame and remove any sharp edges from 3 the frame or reposition screws if equipped so they do not come in contact with the roof cover After the frame is squared read or reread the MUST 4 READ document and anchor the shelter FRAME ASSEMBLY CONTINUED Add horizontal struts QH1308 between rafter pipes 4 at each rafter Secure at each end using a band ...

Страница 10: ...r s warranty and may cause serious injury and damage Install all side panels and or end panels and continue 3 with the main cover WARNING Do not install panels without first anchoring the assembled frame Optional Side Panel INSTALL MAIN COVER Gather the parts Ratchets 1 4000lb Pipes 1 315 See chart below Cover Ropes long enough to reach over the frame supplied by customer Tek screws and duct tape ...

Страница 11: ...ch side of the shelter and directly across from each other on the same rafter assembly Rafters are identified by the arrows below NOTE Shelter shown above may differ in length from the actual model To pull the cover over the frame attach ropes to both 6 ends of the cover conduit Wrap the rope around the conduit a few times to prevent it from slipping off NOTE Depending on the length of the cover i...

Страница 12: ...of main cover down and over the ratchets 19 to complete the installation of the main cover NOTE Depending on the shelter some main covers may not include a cover skirt INSTALL COVER CONTINUED SHELTER CARE AND MAINTENANCE Proper care and maintenance of your shelter is important Check the following items periodically to properly maintain your shelter Regularly check the main cover and panels if equi...

Страница 13: ...S Revision date 06 22 10 Quick Start Guide 24 Wide Commercial Canopies Width 22 10 11 16 Height 13 1 15 16 6 5 Endwall Height Grid Represents 12 Squares FRONT 2460CC 24 x 60 2420CC 24 x 20 2430CC 24 x 30 2440CC 24 x 40 2450CC 24 x 50 ...

Страница 14: ... PROFILE End Rafters 102193 Mid Rafters 102194 End Rafters 102193 Mid Rafters 102194 End Rafters 102193 Mid Rafters 102194 166S099 1 66 pipe 99 166P058 1 66 pipe 58 166P077 1 66 pipe 77 166P077 1 66 pipe 77 166P058 1 66 pipe 58 166S099 1 66 pipe 99 QH1308 7 Strut ...

Страница 15: ...15 CLEARSPAN COMMERCIAL CANOPIES Revision date 06 22 10 SIDE PROFILE 2420CC 166P058 1 66 pipe 58 Rafter Spacing 5 0 20 0 Length Ratchets secured to rafters indicated with R R R ...

Страница 16: ...CLEARSPAN COMMERCIAL CANOPIES 16 Revision date 06 22 10 SIDE PROFILE 2430CC 166P058 1 66 pipe 58 Length 30 0 5 0 Rafter Spacing Ratchets secured to rafters indicated with R R R R ...

Страница 17: ...17 CLEARSPAN COMMERCIAL CANOPIES Revision date 06 22 10 SIDE PROFILE 2440CC 166P058 1 66 pipe 58 40 0 Length 5 0 Rafter Spacing Ratchets secured to rafters indicated with R R R R R ...

Страница 18: ...CLEARSPAN COMMERCIAL CANOPIES 18 Revision date 06 22 10 SIDE PROFILE 2450CC 166P058 1 66 pipe 58 50 0 Length 5 0 Rafter Spacing Ratchets secured to rafters indicated with R R R R R R ...

Страница 19: ...19 CLEARSPAN COMMERCIAL CANOPIES Revision date 06 22 10 SIDE PROFILE 2460CC 60 0 Length 5 0 Rafter Spacing Ratchets secured to rafters indicated with R R R R R R R ...

Страница 20: ...CLEARSPAN COMMERCIAL CANOPIES 20 Revision date 06 22 10 CONNECTIONS End Rafter Purlin Connection View 1 Mid Rafter Purlin Connection View 2 Rafter Chord Connection View 3 ...

Страница 21: ...06 22 10 CONNECTION DETAILS Rafter QH1402 1 66 Band Clamp QH1308 7 Chord 102194 4 Way Connector Rafter Purlin View 1 End Rafter Purlin Connection View 2 Mid Rafter Purlin Connection 102193 3 Way Connector Purlin Rafter View 3 Rafter Chord Connection ...

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