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CLEARSPAN
™
SUNBURST POLY BUILDINGS
1
PREPARE MAIN COVER
Gather the parts:
Ratchets
Pipe 1.315'' x 75'' swaged
Pipe 1.315'' x XX'' plain
Cover
Tek Screws
Assembly Procedure
The main cover is stretched and secured to the sides with
straps and ratchets.
The ends (front and back) are secured to the bottom of
each end panel corner using a ratchet attached to the end
conduit. The straps to secure the ends of the main cover
come pre-installed in the cover bonnet.
NOTE:
When handling the main cover and setting it in
position, do not pull on the end straps. They will pull out of
the cover.
WARNING:
To prevent damage to the cover and to
prevent serious personal injury, DO NOT attempt to
install the main cover on windy days.
Fasten a ratchet to the end conduit using a Tek screw
as shown below. The ratchet should be about 6'' in
from the end of the conduit. Repeat this step for the
remaining corners.
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•
•
•
•
1.
Tek Screw
End Panel
End Conduit
Ratchet
6''
Assemble two main cover conduits. Start each conduit
assembly with one plain pipe and add swaged pipes to
arrive at the correct length.
This conduit is identical to
the purlins that are attached to the frame.
2.
NOTE:
Wrap duct tape (customer-supplied) over the
Tek screw to prevent damage to main cover.
These cover conduits are inserted into the pockets
sealed into the main cover. The conduits are used to
tighten and secure the main cover.
After assembling the cover conduits, locate the main
cover, and unfold it on a clean, smooth surface near
the frame.
NOTE:
Unfold the main cover with the inside surface
facing up.
Locate the cover ends with strapping and align with the
front and back of the shelter.
Insert the cover conduits into the pockets of the main
cover.
3.
4.
5.
NOTE:
Frame and cover shown above may be of a
different length and design than the actual frame and
cover.
Continue by pulling the main cover into position on the
frame.
6.
Cover Conduits
Cover
Ends w/
Strapping
Locate all sections of pipe needed to assemble
the cover conduit.
Insert the swaged end of each pipe into the
plain end of another pipe until the conduit is
assembled.
Secure each pipe joint with a Tek screw.
a.
b.
c.
NOTE:
Diagram above may show a slightly different end
panel and end frame. The steps to attach the ratchet are
the same however. View as seen from the outside.
