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CLEARSPAN

™

CARPORTS

INSTALL ROOF PANEL HAT CHANNEL

The final procedure to complete the assembly of the

shelter includes the installation of the hat channel and the

corrugated cover material.

There are six (6) runs of hat channel. These runs are

evenly spaced and are installed on top of the rafters.

They span from one end rafter to the other. Each hat

channel section is secured to the tops of the rafters using

Tek screws.

Gather the parts:
•  Hat channel (#105352)
•  Tek screws and nut setter 3/8'' x 2-9/16 magnetic
•  Permanent marker and tape measure

Tools required: Tape measure, marker, chalk line (optional),

wrench (or ratchet with socket), and right-angled drill

(recommended) to pre-drill holes for Tek screws when the

eave is close to the top of the assembled frame.

This procedure describes one way to attach the hat

channel to the frame.

1. Take one section of hat channel and align it at the top

of the frame as shown below.

Center of the hat channel is aligned with the center Tek

screw of the mounting plate as shown above.

2. Move to the other end of the frame and align the

remaining end of the first run of hat channel with the

same Tek screw in the mounting plate.

The hat channel must run evenly across the frame for

the corrugated panels to install correctly.

ATTENTION:

Some frame lengths require more than a

single length of hat channel for each hat channel run.

Use the following information as a guide when installing

the hat channel.

Shelter #105589:

1 full section of hat channel per run.

Shelter #105590:

1 and 1/2 sections per run. (Cut 3

full pieces of hat channel in half to be used with the full

sections for each run.)

Shelter #105591:

2 full sections overlapped per run.

Shelter #105592:

2 full sections overlapped per run.

3. Using Tek screws, secure the upper run of hat channel

to each rafter.

NOTE:

For longer shelters where two pieces of hat

channel are used for each run, overlap the hat channel

sections by a minimum of six (6) inches

before

securing

these to the frame.

ATTENTION:

For the 105589 shelter, the hat channel

may extend beyond the edge, or it can be trimmed

flush.

Flush to the edge

of the rafter

Содержание 105589

Страница 1: ...bited without permission Revision date January 2007ld ClearSpan House Attached Carport STK DIMENSIONS 105589 11 W x 11 4 H x 12 L 105590 11 W x 11 4 H x 16 L 105591 11 W x 11 4 H x 20 L 105592 11 W x 11 4 H x 24 L Photo may show a different but similar model ...

Страница 2: ...and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring...

Страница 3: ... document Others may not apply to this particular shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inser...

Страница 4: ...r machinery for lifting designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Material...

Страница 5: ...The following graphics and photos will help you identify the different parts and show you how they are used Not all parts are shown FA4482B Tek Screw 100441 Nut Setter 102921B Neo bonded Galvanized Washer 105087 Connection Plate QH1070 Pipe Strap 104625 2 Way Pipe Fitting 105088 1 Way Connector ...

Страница 6: ...ling your house attached carport For details please see section Assembling the Carport Roof Frame Components See illustration below to identify main parts of shelter 1 Locate the required parts for each assembly procedure 2 Assemble base rails and rafters 3 Assemble frame 4 Attach struts to frame 5 Install hat channel and roof panels Connection Plate Frame shown may differ from actual frame ...

Страница 7: ... the Quick Start section to view an assembled rafter 1 Position the 2 x 3 rectangular tubes as shown 2 Insert the swaged ends into the plain ends of the pipes to assemble the main rafter Typical Main Rafter Assembly R23P029 105330 24CP23P1 3 After connecting the separate pipes locate two 2 pipe straps QH1070 and install these as shown Tek screws ATTENTION The pipe straps are installed on the under...

Страница 8: ... rafter legs to the base rail Gather the parts Square tubing See chart below Tek screws and nut setter 3 8 x 2 9 16 magnetic The base rails consist of 2 x 3 square tubing plain and swaged and run the length of the building Each shelter length has a different configuration of 2 x 3 square tubes for the base rails The tubing requirements for each base rail for the different shelter lengths are liste...

Страница 9: ...tting Tek screws FRAME ASSEMBLY At this point all rafters are assembled and all 1 Way connectors are attached to the assembled base rails Special Notes The height of the rafter at the point where the frame is attached to a permanent structure such as a house or garage is approximately 11 6 To complete the assembly of the frame it is necessary to secure the corrugated cover material to the frame at...

Страница 10: ...sembly of the frame but will not interfere with the process of lifting and setting the rafters 2 Verify that each pipe joint is properly seated NOTE These pipes are separated during the assembly procedure Do not fasten them together at this time 3 For the 48 on center rafter spacing measure 48 3 4 forty eight and three quarters inches from one end of the assembled purlin and mark the distance on t...

Страница 11: ... at that location Do not allow the purlin pipe to extend beyond the edge of the rafter One 1 purlin pipe Diagram A shows pipe strap and purlin at the first rafter Diagram A Diagram B shows the purlin at the second rafter The pipe strap has been removed so the mark on the purlin can be shown 8 With the purlin in position secure the upper pipe strap to the first rafter and install a Tek screw throug...

Страница 12: ...o the bottom rail and to the permanent structure take the remaining purlin and slide it into the lower pipe straps 18 Align the marks on the purlin with the center of each rafter and tighten the pipe straps 19 Return to each pipe strap and verify that all Tek screws are tight and that a Tek screw has been installed to secure the purlin to the pipe strap Tek screw 20 Return to each purlin pipe spli...

Страница 13: ...tart Guide to view these locations Gather the parts 7 Struts QH1308 Tek screws and nut setter 3 8 x 2 9 16 magnetic Complete these steps 1 Locate one 1 strut and position it as shown below 2 Secure the strut to the base of the interior rafter using a Tek screw Tek screw Inside View 3 Move to the top of the strut and secure it to the inside of the end rafter as shown below Tek screw Inside View 4 R...

Страница 14: ... Center of the hat channel is aligned with the center Tek screw of the mounting plate as shown above 2 Move to the other end of the frame and align the remaining end of the first run of hat channel with the same Tek screw in the mounting plate The hat channel must run evenly across the frame for the corrugated panels to install correctly ATTENTION Some frame lengths require more than a single leng...

Страница 15: ...rame align the hat channel with the center line and secure that end of the hat channel to the rafter INSTALL ROOF PANEL HAT CHANNEL Continued 10 Take the remaining runs of hat channel and evenly space these between the upper and lower sections of hat channel Evenly spaced between upper and lower hat channel Frame shown above may differ in length from actual frame 11 Return to each run of hat chann...

Страница 16: ...can remain an inch or so away to allow for variations in the structure Corrugated wall profile is installed last to finish the top edge 2 Beginning at any of the mid runs of hat channel take a neo bonded washer and a Tek screw and secure the panel to the hat channel NOTE Use a chalk line to mark the location of the center of the hat channel if desired This helps to keep the screws aligned Install ...

Страница 17: ...ong panels aligned 9 Install Tek screws and washers through the first and second panels at each hat channel run along the edge except for the upper hat channel run See the black dashed line in the previous diagram 10 Select a second 5 wall profile section place it in position as shown below and secure using Tek screws and washers Use the arrows below as guides Keep panels aligned NOTE The Tek scre...

Страница 18: ...d fasteners are tight Do not climb or stand on the shelter at anytime Remove debris and objects that can accumulate on the shelter Use tools that will not damage the roof panels when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the roof panels when removing snow Check the contents of the shelter to verify that nothing is touching the roof panels that co...

Страница 19: ...19 CLEARSPAN CARPORTS Visit www ClearSpan com for additional products and customer assistance QUICK START GUIDE 11 Wide House Attached Carport Frame shown may differ in length from actual frame ...

Страница 20: ...r additional products and customer assistance CLEARSPAN CARPORTS 20 FRONT PROFILE 24CP23P1 105330 S20P066 105561 R23P029 Purlin connection Rafter Connection Plate Rafter Connection Plate 2 Way square tube fitting 1 Way Connector ...

Страница 21: ... CARPORTS Visit www ClearSpan com for additional products and customer assistance SIDE PROFILE 105589 131P0735 131S075 30 2 x3 Square 123 2 x3 Square PURLIN BASE RAIL BASE RAIL PURLIN 4 0 Rafter Spacing 12 0 Length ...

Страница 22: ...pan com for additional products and customer assistance CLEARSPAN CARPORTS 22 SIDE PROFILE 105590 78 2 x3 Square 123 2 x3 Square PURLIN BASE RAIL 131S075 131P0495 131S075 BASE RAIL PURLIN Rafter Spacing 4 0 16 0 Width ...

Страница 23: ...S Visit www ClearSpan com for additional products and customer assistance SIDE PROFILE 105591 126 2 x3 Square 123 2 x3 Square PURLIN BASE RAIL 131S075 131P0255 131S075 131S075 BASE RAIL 4 0 Rafter Spacing 20 0 Width PURLIN ...

Страница 24: ...additional products and customer assistance CLEARSPAN CARPORTS 24 SIDE PROFILE 105592 54 2 x3 Square 123 2 x3 Square PURLIN BASE RAIL 123 2 x3 Square 131P0735 131S075 131S075 131S075 BASE RAIL 4 0 Rafter Spacing 24 0 Width PURLIN ...

Страница 25: ...ClearSpan com for additional products and customer assistance CONNECTIONS 2 Way Square Tube Connection View 2 Square Tube Bracket Connection View 5 Purlin Connection View 1 Strut Rafter Connection View 4 Rafter Base Connection View 3 ...

Страница 26: ...iew 5 Square Tube Bracket Connection Base Rail Rafter Pipe Strut QH1308 Hat Channel Square Tubing Tubing Bracket View 2 2 Way Square Tube Connection View 3 Rafter Base Fitting Connection View 1 Purlin Connection Vertical Pipe Horizontal Pipe 2 Way Square Tube Fitting 104625 Rafter Pipe Purlin Pipe Strap QH1070 Rafter Pipe 1 Way Connector 105088 ...

Страница 27: ...27 CLEARSPAN CARPORTS Visit www ClearSpan com for additional products and customer assistance Space below is reserved for customer notes ...

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