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 OM  4102 

 TIMING TOOLS PSA/FIAT 1.4-1.6-2.0-2.2 DIESEL 

SAFETY

CONTENTS

Please read these instructions carefully. Note the safe operational requirements, warnings & cautions. Use

The product correctly and with care for the purpose for which it is intended. Failure to do so may cause damage 

and/or personal injury and will invalidate the warranty. 

Keep these instructions safe for future use.

• WARNING! Ensure Health and Safety, local authority and general workshop practice regulations are adhered 

to when using tools.

• WARNING! Incorrect or out of phase camshaft timing can result incontact between valve head and piston crown 

causing damage to the engine.

• Maintain tools in good and clean condition for best and safest performance.

• Ensure that a vehicle which has been jacked up is adequately supported with axle stands.

• Wear approved eye protection. A full range of personal safety equipment is available from your Sealey dealer.

• Wear suitable clothing to avoid snagging. Do not wear jewellery and tie back long hair.

• Account for all tools, locking bolts, pins and parts being used and do not leave them in or near the engine.

• DO NOT use tools if damaged.

IMPORTANT: These instructions are provided as a guide only. Always refer to the vehicle manufacturer’s service 

instructions, or a proprietary manual, to establish the current procedure and data.

Specialised timing tool kit covering belt replacement applications on a comprehensive range of Ford/PSA 1.4, 

1.6, 2.0 and 2.2HDi/TDCi common rail diesel engines. Fiat 2.0D and 2.2D JTD/Multijet common rail diesel 

engines. Includes tools for adjustable crankshaft timing gear.

Kit includes engine locked warning tag.

Important: all the tools recommended in this manual for 

engine timing are not included in this tool set.

 SA 6211   CRANKSHAFT LOCKING PIN x2 

 SA 6212   CRANKSHAFT LOCKING PIN 

 SA 6213   CRANKSHAFT LOCKING PIN 

   SA 6214   FLYWHEEL LOCKING PIN +TENSION SPRING 

 SA 6215   FLYWHEEL PULLEY PULLER 

   SA  6216    TENSIONER  PULLEY  LOCKING  LEVER 

 SA 6217   TENSIONER PULLEY LOCKING LEVER 

 SA 6218   TENSIONER PULLEY LOCKING PIN 

 SA 6219   TENSIONER PULLEY LOCKING PIN 

 SA 6220   TIMING BELT RETAINING CLIP 

   SA  6221    FLYWHEEL  LOCKING  PIN 
 SA 6222   FLYWHEEL LOCKING PIN 

Содержание OM 4102

Страница 1: ...clas com COFFRET DE CALAGE PSA FIAT 1 4 1 6 2 0 2 2 DIESEL TIMING TOOLS PSA FIAT 1 4 1 6 2 0 2 2 DIESEL OM 4102...

Страница 2: ...e pour viter tout accrochage Attacher les cheveux longs et ne pas porter de bijoux Faire un inventaire de tous les outils boulons r glables piges et pi ces utilis s et ne pas les laisser dans ou proxi...

Страница 3: ...l g rement le boulon pour faciliter la rotation du moteur et retirer la pige de positionnement VS4735 P16 SA 6226 PIGE POSITIONNEMENT VILEBREQUIN SA 6235 PIGE DE POSITIONNEMENT GALET TENDEUR SA 6243 O...

Страница 4: ...capteur de positionnement du vilebrequin et l querre d appui du guide de courroie Remarque ne pas toucher la bande magn tique bague du capteur 14 Retirer tout l outillage et faire tourner soigneusemen...

Страница 5: ...ulons ins r s dans les trous oblongs du pignon La pige de positionnement de l arbre cames VS125 P4 s engage dans un trou de calage du pignon et de son support ainsi que dans un trou de r f rence de la...

Страница 6: ...la bride de retenue de la courroie VS1210 04 Installer la courroie dans le sens inverse des aiguilles d une montre sur le rouleau du tendeur le pignon de la pompe injection le pignon de l arbre cames...

Страница 7: ...and tie back long hair Account for all tools locking bolts pins and parts being used and do not leave them in or near the engine DO NOT use tools if damaged IMPORTANT These instructions are provided a...

Страница 8: ...735 P16 Locking Pin SA 6226 CRANKSHAFT LOCKING PIN SA 6235 TENSIONER PULLEY LOCKING PIN SA 6243 FLYWHEEL LOCKING TOOL APPLICATIONS Citro n Berlingo 99 16 C1 05 10 C2 03 10 C3 02 15 C4 04 13 C5 00 15 C...

Страница 9: ...5 Re check the engine timing as previously described ensuring that the camshaft crankshaft and HP fuel pump sprocket are correctly aligned 16 Remove all tooling and check the belt tensioner pointer is...

Страница 10: ...e Locking Pin is inserted the 3 securing bolts should be slackened to finger tight this should be sufficiently tight to offer a slight resistance to the sprocket turning and this should be carried out...

Страница 11: ...in an anti clockwise direction to the tensioner roller injection pump sprocket camshaft sprocket water pump and tensioner Once the timing belt is in position remove VS1210 04 Belt Clip 2 Use VS1210 0...

Страница 12: ...ibuteur agr If you need components or parts please contact the reseller In case of problems please contact your authorized technician CLAS Equipements ZA de la CROUZA 73800 CHIGNIN FRANCE T l 33 0 4 7...

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