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pulley bolt.

3. Remove the crankshaft pulley using VS1210/01 Remover.

4. Support the engine and remove the right-hand mounting/bracket, remove the 

timing covers.

5. Turn the crankshaft in the normal direction of rotation into its timed position, and 

lock by inserting the appropriate Flywheel Timing Pin into the fl ywheel datum hole.

The special shape of VS125/C6 and VS125/C8 allows their use around 

components such as the starter motor etc which means such components are not 

normally required to be removed. The VS1210/P9 Flywheel Locking Pin is used for 

dual mass fl ywheel applications, it is held in place by attaching its retaining spring 

to a suitable nearby fi xing point.

6. All of the 2.0HDi and 2.2HDi engines have an adjustable camshaft sprocket,

and uses the VS125/P4 Camshaft Locking Pin. The sprocket is fi xed with 3 securing

bolts through slotted holes in the sprocket. The VS125/P4 Camshaft Locking Pin

locates through a timing hole in the sprocket and its carrier, and into a datum hole in 

the cylinder head to retain the camshaft in its timing position fi g.5.

7. Once the Locking Pin is inserted, the 3 securing bolts should be slackened to 

fi nger-tight, this should be suffi ciently tight to offer a slight resistance to the sprocket 

turning, and this should be carried out prior to the old camshaft drive belt being 

removed..

Engines equipped with an adjustable crankshaft gear.

1. With the fl ywheel and camshaft locking pins inserted and the engine is locked in 

its correct timed position, the timing belt tensioner can be released and the old belt removed.

2. T he VS4820/P18 and VS4821 Crankshaft Gear Positioning Tools are used to correctly position the crankshaft 

pulley during the tensioning process.

3. T he VS4820/P18 Crankshaft Gear Positioning Tool is inserted at the left side of the crankshaft key, as viewed,

fi g.6 prior to the new belt being fi tted.

4. After the timing belt has been fi tted, remove the VS4820/P18. The belt can now be tensioned to the correct

specifi cation.

5. On engines variants that require the use of VS4821 Crankshaft Positioning Tool, the crankshaft gear is centralised 

on the crankshaft key by inserting the VS4821 into position on both sides of the key.

6. After the timing belt is fi tted, remove the VS4821. The belt can now be tensioned to the correct specifi cation.

4

5

 OM  4102 

 TIMING TOOLS PSA/FIAT 1.4-1.6-2.0-2.2 DIESEL 

Содержание OM 4102

Страница 1: ...clas com COFFRET DE CALAGE PSA FIAT 1 4 1 6 2 0 2 2 DIESEL TIMING TOOLS PSA FIAT 1 4 1 6 2 0 2 2 DIESEL OM 4102...

Страница 2: ...e pour viter tout accrochage Attacher les cheveux longs et ne pas porter de bijoux Faire un inventaire de tous les outils boulons r glables piges et pi ces utilis s et ne pas les laisser dans ou proxi...

Страница 3: ...l g rement le boulon pour faciliter la rotation du moteur et retirer la pige de positionnement VS4735 P16 SA 6226 PIGE POSITIONNEMENT VILEBREQUIN SA 6235 PIGE DE POSITIONNEMENT GALET TENDEUR SA 6243 O...

Страница 4: ...capteur de positionnement du vilebrequin et l querre d appui du guide de courroie Remarque ne pas toucher la bande magn tique bague du capteur 14 Retirer tout l outillage et faire tourner soigneusemen...

Страница 5: ...ulons ins r s dans les trous oblongs du pignon La pige de positionnement de l arbre cames VS125 P4 s engage dans un trou de calage du pignon et de son support ainsi que dans un trou de r f rence de la...

Страница 6: ...la bride de retenue de la courroie VS1210 04 Installer la courroie dans le sens inverse des aiguilles d une montre sur le rouleau du tendeur le pignon de la pompe injection le pignon de l arbre cames...

Страница 7: ...and tie back long hair Account for all tools locking bolts pins and parts being used and do not leave them in or near the engine DO NOT use tools if damaged IMPORTANT These instructions are provided a...

Страница 8: ...735 P16 Locking Pin SA 6226 CRANKSHAFT LOCKING PIN SA 6235 TENSIONER PULLEY LOCKING PIN SA 6243 FLYWHEEL LOCKING TOOL APPLICATIONS Citro n Berlingo 99 16 C1 05 10 C2 03 10 C3 02 15 C4 04 13 C5 00 15 C...

Страница 9: ...5 Re check the engine timing as previously described ensuring that the camshaft crankshaft and HP fuel pump sprocket are correctly aligned 16 Remove all tooling and check the belt tensioner pointer is...

Страница 10: ...e Locking Pin is inserted the 3 securing bolts should be slackened to finger tight this should be sufficiently tight to offer a slight resistance to the sprocket turning and this should be carried out...

Страница 11: ...in an anti clockwise direction to the tensioner roller injection pump sprocket camshaft sprocket water pump and tensioner Once the timing belt is in position remove VS1210 04 Belt Clip 2 Use VS1210 0...

Страница 12: ...ibuteur agr If you need components or parts please contact the reseller In case of problems please contact your authorized technician CLAS Equipements ZA de la CROUZA 73800 CHIGNIN FRANCE T l 33 0 4 7...

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