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and mounted on this chuck.  thus mounted, the
remaining contours can be turned to shape.

After being chucked the remaining face of the
ring can be turned to the proper contour, thus
cutting away the centre portion.

Work of this type take constant measurements,
or better still, use a template to guard against
over or under cutting.

5.

TURNING BALLS

Another method of turning a ring makes use of
a recessed chuck.  The work stock is mounted
on a screw centre and one half of the ring is
formed, but the ring is not cut away from its
centre.  The stock is then removed and a
recessed chuck, mounted on the large
faceplate, is prepared to receive the ring in a
tight press fit.

Wooden balls of large size are first roughly turned
between centres, using standard procedures.
Smaller balls can be mounted as face plates on
the small faceplate of screw centre.  Lines drawn
to indicate the centre and ends of the ball
shape are helpful in plotting the curve. A
template should always be used for accurate
visual observation of the work progress.

If the ball is mounted as a faceplate turning,
almost the entire surface can be turned before
it becomes necessary to rechuck it.  Rechucking
can be accomplished in a deep cut chuck,
which will hold the finished portion of the ball in
a tight press fit.  Another method of rechucking
is to use a shallow cup chuck which will not
support the ball alone, but must be used in
conjunction with the tailstock.  When using the
shallow chuck, a wood block is fitted to the
tailstock so that the ball can revolve upon it.  This
block should be lubricated with beeswax or
grease.  In using the shallow chuck method, the

31

Fig. 66

Fig. 65

Fig.64

Fig. 63

Содержание Woodworker CWL12D

Страница 1: ...OPERATING MAINTENANCE INSTRUCTIONS 37 WOODLATHE Model No CWL12D Part No 6500680 12 97...

Страница 2: ...elt Tensioning 12 Preparation for use Spindle Faceplate Outboard Turning Indexing 13 Using Woodworking Chisels and Basic Techniques 18 Making Standard Cuts 23 Spindle Turnings 26 Miscellaneous Operati...

Страница 3: ...mbling this machine please read this manual thoroughly and follow all instructions carefully In doing so you will ensure the safety of yourself and that of others around you and you can 3 WARNING THIS...

Страница 4: ...or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 13 USE EAR DEFENDERS 14 DON T OVERREACH Keep proper footing and balance at...

Страница 5: ...dstock Always set the workpiece into the centre with a soft mallet first and then mount the Centre with workpiece attached into headstock spindle 10 When using the Faceplate ensure the workpiece is se...

Страница 6: ...nect BROWN coloured cord to plug terminal marked letter L or coloured RED Connect BLUE coloured cord to plug terminal marked letter N or coloured BLACK We recommend that this unit is fitted with a Res...

Страница 7: ...e cover B Bed 1 Headstock End 2 Foot End C Foot D Bed Clamping bolt UNPACKING AND CHECKING CONTENTS OF CARTON Fig 1 E Tailstock assembly F Tool rest bracket G Tool rest base H Tool rest 12 J Tool rest...

Страница 8: ...atisfied tha alignment has been attained When satisfied screw in the single countersunk headed screw Q through the hole in the key and into the tailstock end so that the two halves of the bed are now...

Страница 9: ...ket and to lock the Tailstock spindle to prevent it from moving during operation Before screwing the handles in place ensure that a brass slug is inserted in each of the holes where the Tailstock and...

Страница 10: ...lignment To align centres refer to Fig 7 and adjust as follows 5 2 Insert spur centre into head stock spindle and revolving centre into tailstock spindle Note Do not drive or hammer centres into their...

Страница 11: ...n P TAILSTOCK LOCK Clamps the tailstock to the bed Q HAND WHEEL Adjusts the tailstock spindle R ROTATING CENTRE S INDEX PIN Engages with the spindle pulley to produce equal spacing for various operati...

Страница 12: ...cated in the corner of the motor mounting bracket V fig 10 thus restricting downward pivoting travel Conversely loosening the adjusting bolt allows increased pivot on the bracket thus decreasing belt...

Страница 13: ...on the wood where the diagonal lines cross 1 5 Drive the centre into the wood Use a wooden mallet or a plastic hammer but put a piece of wood on the end of the centre to protect it 1 6 Remove the rot...

Страница 14: ...to the headstock spindle and tightened securely by holding the faceplate and turning the spindle nut using a 27mm or 1 1 16 AF spanner to lock it up against the faceplate boss Fig 17 The screws used i...

Страница 15: ...be taken and speeds must be restricted to minimums In order to perform outboard turning operations you must first build a stand similar to the one shown in Fig 19 This is no more than a tool rest sup...

Страница 16: ...MOST COMMONLY USED CHISEL TYPES 2 1 Cutting and Scraping To cut the chisel is held so that the sharp edge actually digs into the revolving work to peel off a shaving To scrape the chisel is held at a...

Страница 17: ...e held with the bevel pressed against the work and the tool rest will act as a fulcrum to support the chisel against the downward force of the revolving work If the rest is placed too low so that the...

Страница 18: ...pass squarely under the chisels edge This then is the position in which it is easiest to hold the chisel steady To obtain this position place the rest approximately 1 8 3mm thickness of chisel below t...

Страница 19: ...in one hand 6 USING THE SCRAPING CHISELS A 1 2 wide spear point chisel a 1 2 wide round nose chisel and a 1 wide flat nose chisel complete the list of tools ordinarily used by home craftsmen Each of...

Страница 20: ...wn so that the heel of the hand below the little finger acts as a sliding guide against the rest The handle hand controls chisel position Finish cutting requires more control with less force and is be...

Страница 21: ...as deeply as desired at any spot along the work At this stage long cuts from the centre of either 23 end can also be taken Roughing off generally is continued until the cylinder is approximately 3mm...

Страница 22: ...as a pivot Otherwise the cutting position and sequence of cuts is the same As when using the toe it is important that cutting be done only by extreme end of cutting edge If deep vees are planned it is...

Страница 23: ...as deeply as desired at any spot along the work 23 At this stage long cuts from the centre of either end can also be taken Roughing off generally is continued until the cylinder is approximately 3mm...

Страница 24: ...as a pivot Otherwise the cutting position and sequence of cuts is the same As when using the toe it is important that cutting be done only by extreme end of cutting edge If deep vees are planned it is...

Страница 25: ...to roll the blade into cove Hold the blade so that bevel is at a 90 angle to the work axis with the point touching the pencil line and pointing into work axis From here depress the tip slightly to sta...

Страница 26: ...ke the sizing cut down to the proper diameter by using the callipers to determine when the cut is finished After making the sizing cuts hang the pattern behind the lathe where it will serve as a guide...

Страница 27: ...the centre of the spindle this portion being at least 3mm over finish size to allow for later removal of any marks made upon it Operate lathe at a slower speed than normal Lubricate the workpiece at...

Страница 28: ...pad in the tailstock and place a scrap board between the pad and the work For cross drilling round stock use a metal lathe crotch centre in the tailstock Work may be supported on supporting blocks lai...

Страница 29: ...in the same manner as that for a spindle Practically all of the balance of the operations however are done by using scraping methods A few of the standard contours which are often turned are illustrat...

Страница 30: ...huck When mounted in the chuck the workpiece is substantially supported for any faceplate type of turning 2 TURNING CYLINDERS Stock for cylinders should be mounted on the screw centre or a small facep...

Страница 31: ...res using standard procedures Smaller balls can be mounted as face plates on the small faceplate of screw centre Lines drawn to indicate the centre and ends of the ball shape are helpful in plotting t...

Страница 32: ...relieved by sanding the lip of the body 7 SEGMENTED TURNINGS Segmented turnings and boxes can be extremely attractive and this method of preparing wood stock is more economical than the use of a larg...

Страница 33: ...should be kept to a minimum A large contact area such as the full edge of the spear point chisel will cause chatter and probable chipping Properly worked the chip comes off in a continuous ribbon In...

Страница 34: ...e used SANDING BUFFING AND POLISHING 1 USING THE LATHE TO SAND TURNINGS Turnings should be sanded with the lathe running in second lowest speed A large sheet of sandpaper is useful for smoothing cylin...

Страница 35: ...s on duplicate production parts The chuck is made slightly oversized and a piece of rubber hose for small parts is inserted in the recess to grip the workpieces Workpieces can be changed without stopp...

Страница 36: ...the Chuck 6500645 Bowl Turning Rest 6500646 6 Face Plat Right Hand 6500646 6 Face Plate Left Hand 6500648 8 Piece Chisel Set 6500649 36 For Spare Parts and Service please contact your nearest dealer o...

Страница 37: ...ock SD1234 35 Screw Soc HD Set 3 8 16x3 4 SD1235 36 Bolt 1 Hex HD 5 16x3 4 SD1236 37 Plunger SD1237 38 Pin SD1238 39 Spring SD1239 40 Housing Plunger SD1240 41 Spindle Headstock SD1241 42 Nut 3 4 16 H...

Страница 38: ...38 PARTS DIAGRAM...

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