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25

MAINTENANCE

WARNING!

ELECTRICITY CAN KILL....NEVER TOUCH LIVE ELECTRICAL COMPONENTS

DISCONNECT THE POWER SUPPLY BEFORE ALL INSPECTIONS AND MAINTENANCE

OPERATIONS

BEWARE HOT SURFACES.....ALWAYS LET THE POWER SUPPLY COOL DOWN BEFORE

ACCESSING INTERNAL COMPONENTS.

Frequency of maintenance operations depends on the operating conditions, how intensively the
welder is used, and how clean or dirty the welding site is (aggressive atmospheres, etc).

Always inspect the earth return and torch hose, before use to ensure they are in perfect condition
and earth clamp is clean and secured correctly to the cable.

Check the gas hose and pressure regulator for security and serviceability, and ensure there is
sufficient gas to complete the job in hand.

As a general rule the power supply should be inspected internally at least annually. Consult your
CLARKE dealer.

THE WELDING SHIELD

Always maintain the welding shield in good condition. If the clear glass protection lens becomes
badly pitted, sufficient to interfere with vision, or cracked, have it replaced immediately.
Replacement clear and dark lenses are available from your Clarke dealer - see Parts Lists for
details. NEVER use any dark filter lens other than that provided by CLARKE International, or one
with the same certified ‘Optical class’ (degree of protection).

The shield should always be cleaned with a clean soft cloth after use, ensuring the lenses are
clean. Remove any dust that may have accumulated and store it in a safe place where it cannot
be damaged. NEVER use a shield that is 

not 

in perfect condition.

RENEWING THE WIRE LINER

If the liner becomes damaged or kinked it will be necessary to
replace it.

1.

Remove the welding wire from the hose & torch assembly,
either by cutting it at the wire spool and pulling through
from the nozzle end, or rewinding it back on the spool.

2.

Disconnect the hose from the machine.

3.

Unscrew the end not shown in Fig 11 using a
12mm spanner and having straightened the hose
assembly, pull the liner completely out of the
hose.

4.

Thread the new liner into the hose fully, then
screw the end nut back into place.

Fig.11

Содержание MIG220TE

Страница 1: ...OPERATING MAINTENANCE INSTRUCTIONS 11 16 MIG220TE MIG255TEC MIG270TE WELDERS...

Страница 2: ...eturned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights Please note that the details and specifications contai...

Страница 3: ...ing Tips 24 Maintenance 25 Troubleshooting 26 Wiring Diagrams 27 Parts Lists and Diagrams 30 ENVIRONMENTAL RECYCLING POLICY Through purchase of this product the customer is taking on the obliga tion t...

Страница 4: ...preparations should not be used by persons intending to weld or cut NOTE ALL protective wear incl masks head shields MUST comply with PPE Directive 89 686 EEC B Toxic fume prevention Severe discomfor...

Страница 5: ...floors or walls can expose combustibles to sparks d combustibles adjacent to walls ceilings roofs or metal partitions can be ignited by radiant or conducted heat After work check that area is free of...

Страница 6: ...ve some protection to the eyes should the helmet not be lowered over the face before an arc is struck Looking at an arc momentarily with unprotected eyes particularly a high intensity gas shielded arc...

Страница 7: ...s safely Equipment made electrically LIVE by stray current may shock possibly fatally Do not EARTH to electrical conduit or to a pipe carrying ANY gas or a flammable liquid such as oil or fuel 2 Torch...

Страница 8: ...Welding arc can seriously damage your eyes Both operator and spectators must ALWAYS use a proper welding face shield or helmet with suitable filter lenses Proper gloves and working clothes should be w...

Страница 9: ...tected it is the responsibility of the user to resolve the situation Remedial action may be as simple as earthing the welding circuit see Note In other cases it could involve constructing an electroma...

Страница 10: ...triking and stabilizing devices should be adjusted and maintained according to the manufacturers recommendations The welding cables should be kept as short as possible and should be positioned close t...

Страница 11: ...etter E or Earth symbol or coloured GREEN or GREEN YELLOW Connect BROWN cord to terminal marked with a letter L or coloured RED Connect BLUE cord to terminal marked with a letter N or coloured BLACK M...

Страница 12: ...weld pool from oxidation and impurities during the welding process a shielding gas flows over and around the weld pool This gas flow must be sufficient to protect the weld but not be wasteful NOTE Po...

Страница 13: ...stors 4 1 x Tubular Axle 5 1 x Handle 6 1 x Welding Mask 7 1 x Welding Mask Handle 8 1 x Package containing 1x Clear Glass and 1x Dark Glass Lens 9 1 x Package containing 6 screws and nuts for welding...

Страница 14: ...14 GENERAL LAYOUT Fig 2...

Страница 15: ...he gas cylinder on the platform at the rear of the unit and secure using the chain provided A regulator is provided complete with outlet pressure gauge for use with argon or argon mix gas bottles Shou...

Страница 16: ...the flap with two screws with nuts provided IMPORTANT The clear glass MUST installed BEFORE the dark glass It is important to pay attention to the notes on welding shield maintenance given on page 25...

Страница 17: ...wn in Fig 5 so that the latch is unlocked and pull off the collar 6 4 Slide the spool on to the shaft ensuring that the Peg A locates snugly in locating hole B ensuring the direction of feed of the wi...

Страница 18: ...ld remain this way Ensuring the wire is straight and not kinked in any way clip off the end with a sharp pair of snips ensuring there are no burrs or sharp edges Proceed to feed it through the guide t...

Страница 19: ...through to the wire liner and torch Selecting the Correct Drive Roller Groove As previously mentioned it is important that the correct groove in the drive roller is selected for the particular wire be...

Страница 20: ...Speed It is important to arrive at the correct combination to suit the type and thickness of material to be welded The current necessary for welding is directly related to the wire feed speed As the...

Страница 21: ...8 for welding aluminium then adjusted as required Note This control is for fine tuning the wire speed The speed of wire delivery will increase automatically as the current is increased and vice versa...

Страница 22: ...is struck cover the face with the face mask Maintain a gap of approx 5 7mm from the workpiece to the tip and feed the wire into the molten pool at a steady rate along the line of the proposed weld Th...

Страница 23: ...ate the amount of welding wire to burn back after releasing the trigger of the torch For example if this is set to Maximum when the weld is finished the wire will burn back almost to the nozzle tip In...

Страница 24: ...ing the wire spool Periodically remove the dust using LOW PRESSURE compressed air within the casing Adequate heat dissipation is essential during the welders operation DUTY CYCLE These models are cove...

Страница 25: ...on lens becomes badly pitted sufficient to interfere with vision or cracked have it replaced immediately Replacement clear and dark lenses are available from your Clarke dealer see Parts Lists for det...

Страница 26: ...ire Drum brake too slack Tighten drum brake tangle around wire Caution Do not over tighten drum inside machine 7 Erratic wire feed a Drum brake too tight a Loosen drum brake slightly b Feed roller wor...

Страница 27: ...27 WIRING DIAGRAM MIG220TE...

Страница 28: ...28 WIRING DIAGRAM MIG255TEC...

Страница 29: ...29 WIRING DIAGRAM MIG270TE...

Страница 30: ...30 PARTS DIAGRAM MIG220TE...

Страница 31: ...nnection Cover 1 EM21690267 23 Switch 20A 1 EM22205033 24 24V Contactor 1 EM22225022 25 Choke 1 EM44135082 26 Auxiliary Transformer 1 EM44140054 27 Transformer 1 EM44120109 28 Cable Clamp 2 EM21605010...

Страница 32: ...32 PARTS DIAGRAM MIG255TEC...

Страница 33: ...55 Input Cable EM20220136 Black Gas Hose EM30900027 Contactor EM22225022 Auxiliary Contacts EM22225018 Choke EM44135128 Auxiliary Transformer EM44140054 Resistor EM22305004 Transformer EM44120147 Capa...

Страница 34: ...34 PARTS DIAGRAM MIG270TE...

Страница 35: ...anel PVC EM33705628 Dividing Panel PVC EM33720211 Handle EM21600042 Torch Connection Cover EM21690267 Switch 16 A EM22205030 Contactor EM22225022 Auxiliary Transformer EM44140036 Transformer 230 400V...

Страница 36: ......

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