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OPERATING & MAINTENANCE

INSTRUCTIONS

0904

MIG PRO-90 • MIG 100E • MIG 150TE

MIG PRO-90 • MIG 100E • MIG 150TE

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Содержание MIG 100E

Страница 1: ...OPERATING MAINTENANCE INSTRUCTIONS 0904 MIG PRO 90 MIG 100E MIG 150TE MIG PRO 90 MIG 100E MIG 150TE...

Страница 2: ...Wire 16 Selecting the Drive Roller Groove 18 Connecting the Gas Supply 19 Welding Shield 20 Preparation for Use Preparing the Work 21 Setting the Controls 21 Welding Wire Preparation 23 Attaching the...

Страница 3: ...lease keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Fau...

Страница 4: ...AREA Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your welder in the vicinity of a other supply cable...

Страница 5: ...evel 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase...

Страница 6: ...space A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or death...

Страница 7: ...during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10M b appreciable combustibles are further than 10M but can be ignited by spa...

Страница 8: ...f sparks 2 Eye and head protection Protect eyes from exposure to arc NEVER look at an electric arc without protection Welding helmet or shield containing a filter plate shade no 12 or denser must be u...

Страница 9: ...ging or spot welding operations 3F TO PROTECT AGAINST SHOCK Keep body and clothing dry Never work in damp area without adequate insulation against electrical shock Stay on a dry duckboard or rubber ma...

Страница 10: ...so equipped the electrode wire becomes electrically LIVE when the power source switch is ON and welding gun switch is closed Never touch the electrode wire or any conducting object in contact with th...

Страница 11: ...times ALWAYS check that the pressure regulator and gauges where fitted are working correctly DO NOT lubricate the regulator ALWAYS use the correct regulator Regulators are designed to be used with a s...

Страница 12: ...cool off NEVER connect disconnect or attempt to service the MIG torch until the machine is switched OFF and disconnected from the mains supply NEVER allow the cables to become wrapped around the oper...

Страница 13: ...The wire which is fed by the wire feed motor is fed into the weld pool burning itself off at a rate dependent upon the selected wire feed speed To protect the weld pool from oxidation and impurities d...

Страница 14: ...ts Fuse Rating The fuse in the plug must be replaced with one of the same rating 13 amps and this replacement must be ASTA approved to BS1362 B MIG 150TE Connect the mains lead through a suitably fuse...

Страница 15: ...9 1xMini Wire Spool fitted to the Spool Holder 10 1xDisposable Gas Cylinder CO2 11 1xGas Regulator 12 1xLarge Worm Drive Fastening Band 13 1xLarge Gas Bottle Adapter 13 1xbag containing a 1x0 8mm weld...

Страница 16: ...is already fitted during initial assembly remove the plastic covering 3 Slidethespoolontotheshaft ensuringthatitsits snugly andthedirectionoffeedof the wire is in the direction of the arrow Insert th...

Страница 17: ...arenoburrsorsharpedges Proceed to feed it through the guide tube E over the groove on the roller B and into the wire liner D by about 10 15 cm Tightening the knob A too tightly will crush the wire and...

Страница 18: ...uld any wire protrude from the tip pull it out completely and discard D Selecting the Correct Drive Roller Groove As previously mentioned it is important that the correct groove in the drive roller is...

Страница 19: ...possible and release This is a self sealing coupling C The Gas Supply A mini gas bottle complete with gas regulator is provided Should you prefer to use larger gas cylinders the appropriate gas regul...

Страница 20: ...t eye protection as this can injure the eyes permanently ALWAYS use a protection mask or welding helmet All components are now correctly assembled and the welder may now be prepared for operation as f...

Страница 21: ...oad intervenes ii WIRE FEED SPEED CONTROL The WIRE FEED Rotary Control Knob with graduations from 0 to 10 is used to control the wire speed feed to the nozzle Theknobshouldbesettoposition6tobeginwithf...

Страница 22: ...o the charts on pages 27 29 3 MIG 150TE Three 2 pole switches are used marked A 1 1 2 and MAX MIN Set these switches according to the charts on pages 27 29 This model is provided with a single two pos...

Страница 23: ...m from the workpiece to the tip and feed the wire into the molten pool at a steady rate along the line of the proposed weld The speed of weld will depend upon the wire speed and welding current NOTES...

Страница 24: ...th compressed air when replacing the wire spool Periodically remove the dust using LOW PRESSURE compressed air within the casing Adequate heat dissipation is essential during the welders operation The...

Страница 25: ...viceability and ensure there is sufficient gas to complete the job in hand As a general rule the power supply should be inspected internally at least annually Consult your CLARKE dealer THE WELDING SH...

Страница 26: ...ted Note that a dowel is used to locate the two halves of the handle Ensure it is correctly lined up before tightening the five securing screws 9 Pull the hose so that it is as straight as possible an...

Страница 27: ...ng Wire ALUMINIUM Workpiece Thickness mm Welding Position Wire Speed Adjustment Welding Position Wire Speed Adjustment 0 6 mm Gas Welding Wire 0 8 mm Gas Welding Wire A B C A B C 0 6 0 8 1 MIN 5 1 MIN...

Страница 28: ...lding Wire ALUMINIUM Wire Speed Adjustment Workpiece Thickness mm Welding Position Wire Speed Adjustment Welding Position 0 6 mm Gas Welding Wire 0 8 mm Gas Welding Wire A B C D A B C D 0 5 0 6 I 2 3...

Страница 29: ...kpiece Thickness mm Welding Position Wire Speed Adjustment Welding Position Wire Speed Adjustment 0 6 mm Gas Welding Wire 0 8 mm Gas Welding Wire A B C A B C 0 5 0 6 MIN 1 5 MIN 1 5 0 6 0 8 MAX 1 5 6...

Страница 30: ...y Cycle 60 This means that in ANY 10 minute period the machine may operate for 6 minutes and must have a down time of 4 minutes PRO 90 100E 150T3E Power Supply 230V 50Hz 1Ph 230V 50Hz 1Ph 230V 50Hz 1P...

Страница 31: ...31 WIRING DIAGRAMS MIG 100E MIG 150TE...

Страница 32: ...Earth Clamp EN22110005 33 Back Panel EN33715015 34 Lower Panel EN33700044 35 Spool Holder Handwheel EN21800036 36 Dividing Panel EN33720115 37 Plastic Foot EN21610009 38 Plastic Wire Feeder EN4440001...

Страница 33: ...PARTS DIAGRAM 33...

Страница 34: ...rum brake tangle around wire Caution Do not over tighten drum inside machine 7 Erratic wire feed a Drum brake too tight a Loosen drum brake slightly b Feed roller worn b Check and replace if necessary...

Страница 35: ...tainless Thin Sheet MS 3 Welding Tips 0 6mm pack of 5 8132260 0 8mm pack of 5 8132270 4 Gas Regulator 8132000 In addition to the above your Clarke dealer can provide you with a wide range of welding a...

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