background image

16

TROUBLE SHOOTING

 1.

PLASMA CUTTER DOESN’T WORK

Check the indicator lamps on the front panel. If Green light is OFF, check power
cable and electrical input - fuse etc.

If the amber Air Supply light is ON - Check compressed air supply, flow and
pressure.

If Thermal Overload lamp is ON - wait for a while and let the plasma cutter cool
down.  It will automatically reset when it is ready to start cutting again.

 2

.

PLASMA CUTTER DOESN’T WORK

- both amber lights OFF, power light ON.

Check plasma electrode, it may have to be replaced. On the King 35, check
to ensure the  safety clip is firmly in place

 3.

RAGGED CUT AND LACK OF POWER

Check the hole in the nozzle.  If it is burned too big or egg Shaped replace it.
Check the air supply.  Make sure that the moisture is drained out of the filter
regulator.

 4.

NOT CUTTING AS IT SHOULD

You might be trying to cut metal that is too thick, or you may be trying to cut
too fast. Move the cutting torch slower.

 5.

ARC GOES OUT WHEN YOU ARE CUTTING

You are probably moving the torch too slow.  Move the Cutting torch faster.

 6.

RAGGED EDGES ON THE MATERIAL YOU ARE CUTTING

Air pressure could be set too high on the filter regulator.  It should be set at 5
to 5.5 Bar. You could be holding the torch too high above the metal you are
cutting. Always use the wire spacer mounted on the end of the torch to
maintain the correct clearance between the tip, and the workpiece.

should be renewed.

4. Check to ensure the holes in the protective ring are clear. Blocked holes or a

damaged ring may damage the torch due to overheating.

5. Check the condition of the torch sheath, ensuring that no parts are worn or cut,

or there are no signs of electrical discharge. A damaged sheath should be
renewed.

Содержание King 35N

Страница 1: ...OPERATING MAINTENANCE INSTRUCTIONS 0706 PLASMA CUTTERS Model Nos King 35N King 55 PLASMA CUTTERS...

Страница 2: ...0V Fuse Rating T20A 230V T36A 230V Cutting Depth Steel Class C 4MM 10MM No Current Settings 1 2 Working Air Pressure 5 to 5 5 BAR 5 to 5 5 BAR Rated Air Delivery 100 L MIN 105 L MIN Protection IP21 IP...

Страница 3: ...efully in doing so you will ensure the safety of yourself and that of others around you and you can look forward to the Plasma Cutter giving you long and satisfactory service GUARANTEE This CLARKE pro...

Страница 4: ...rea Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your inverter in the vicinity of a other supply cabl...

Страница 5: ...evel 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase...

Страница 6: ...A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or death can re...

Страница 7: ...suitable fire extinguishing equipment during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are furt...

Страница 8: ...ye protection such as welding goggles used for oxy acetylene welding Should the cutting cable be burned replace it NEVER attempt to repair it yourself NEVER operate the machine with the covers removed...

Страница 9: ...high frequency spark The main arc will ignite as soon as the gas between the tip and the nozzle is ionised The power generator is essentially made up of a transformer a rectifying unit and an electron...

Страница 10: ...mponents which make up the unit such as the solenoid valve the power contactor etc MAIN CONTACTOR MAIN TRANSFORMER MAIN BRIDGE PLASMA TORCH CONTROL PCB AIR SOLENOID VALVE AIR INPUT AIR SUPPLY A compre...

Страница 11: ...10 KING 55 FRONT PANEL KING 35N FRONT PANEL Fig 3 Fig 2 GENERAL LAYOUT Warning Lamps Warning Lamps...

Страница 12: ...the mains lead are coloured in accordance with the followingcode Green Yellow Earth Blue Neutral Brown Live As the colours of the flexible lead of this appliance may not correspond with the coloured m...

Страница 13: ...nect the power supply cable to a source located as near as possible to the work area so that the unit can be switched off quickly in case of emergency Refe to Electrical Connections on page 12 Fuse ra...

Страница 14: ...ated on the front panel are off The green light should be ON indicating that the unit is supplied with power 7 Press the torch button and check whether the pressure indicated by the pressure gauge cor...

Страница 15: ...the workpiece To move the torch pull towards you rather than pushing away from you 11 To stop cutting remove the torch from the workpiece To extinguish the pilot arc release the trigger on the torch N...

Страница 16: ...ISCONNECTED No special tools are required to replace torch parts Simply unscrew the nozzle assembly and all components are easily replaced 1 The torch must be kept free of slag at all times to ensure...

Страница 17: ...drained out of the filter regulator 4 NOT CUTTING AS IT SHOULD You might be trying to cut metal that is too thick or you may be trying to cut too fast Move the cutting torch slower 5 ARC GOES OUT WHEN...

Отзывы: