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MAINTENANCE

A. THE BASE UNIT

If any fault develops, it must repaired by a qualified technician only. Contact your
CLARKE dealer for advice. Maintenance of the unit is limited to the following.

1.

If the machine is in constant use, inspect every 3-4
months, and use 

dry 

compressed air to remove any

dust deposit. Ensure all precautions are taken with
regard to the use of compressors to clean the
electronic components.

2.

Check the air filter regularly. Condensate is drained

off

immediately the compressed air supply is removed

from

the machine. Whenever the machine is not

used for 1

week  or  more,  the  compressed  air

supply should be

d i s c o n n e c t e d

completely, and any condensate

 NEVER ATTEMPT TO CARRY OUT ANY MAINTENANCE ON THE TORCH,

UNLESS THE MAINS SUPPLY IS DISCONNECTED

No special tools are required to replace torch parts. Simply unscrew the nozzle
assembly, and all components are easily replaced.

1.

The torch must be kept free of slag at all times, to ensure the free passage of

2.

Check the condition of the electrode. One which is worn, i.e. has a crater 1.5
to 2mm deep at its centre, should be renewed. Unscrew the electrode only
when the cooling air flow has finished, to avoid damage to the torch body.

3. Check to ensure the hole in the nozzle is not too wide or deformed, as this may

cause problems for the cuting arc. A nozzle with a damaged or enlarged hole

Fig. 6

15

K I N G
35N

drained completely as follows:

KING 35N.

Turn the knurled nut (see fig. 6), anticlockwise so that

the drain is fully open. Remember to screw the

nut in

again once the condensate has

drained.

KING 50

Fig. 7

Pull down on each of the drain hoses, as shown in

Fig.7

untill all condensate has drained, then

release the hoses

B. THE TORCH ASSEMBLY

WARNING

Содержание King 35N

Страница 1: ...OPERATING MAINTENANCE INSTRUCTIONS 0706 PLASMA CUTTERS Model Nos King 35N King 55 PLASMA CUTTERS...

Страница 2: ...0V Fuse Rating T20A 230V T36A 230V Cutting Depth Steel Class C 4MM 10MM No Current Settings 1 2 Working Air Pressure 5 to 5 5 BAR 5 to 5 5 BAR Rated Air Delivery 100 L MIN 105 L MIN Protection IP21 IP...

Страница 3: ...efully in doing so you will ensure the safety of yourself and that of others around you and you can look forward to the Plasma Cutter giving you long and satisfactory service GUARANTEE This CLARKE pro...

Страница 4: ...rea Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your inverter in the vicinity of a other supply cabl...

Страница 5: ...evel 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase...

Страница 6: ...A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or death can re...

Страница 7: ...suitable fire extinguishing equipment during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are furt...

Страница 8: ...ye protection such as welding goggles used for oxy acetylene welding Should the cutting cable be burned replace it NEVER attempt to repair it yourself NEVER operate the machine with the covers removed...

Страница 9: ...high frequency spark The main arc will ignite as soon as the gas between the tip and the nozzle is ionised The power generator is essentially made up of a transformer a rectifying unit and an electron...

Страница 10: ...mponents which make up the unit such as the solenoid valve the power contactor etc MAIN CONTACTOR MAIN TRANSFORMER MAIN BRIDGE PLASMA TORCH CONTROL PCB AIR SOLENOID VALVE AIR INPUT AIR SUPPLY A compre...

Страница 11: ...10 KING 55 FRONT PANEL KING 35N FRONT PANEL Fig 3 Fig 2 GENERAL LAYOUT Warning Lamps Warning Lamps...

Страница 12: ...the mains lead are coloured in accordance with the followingcode Green Yellow Earth Blue Neutral Brown Live As the colours of the flexible lead of this appliance may not correspond with the coloured m...

Страница 13: ...nect the power supply cable to a source located as near as possible to the work area so that the unit can be switched off quickly in case of emergency Refe to Electrical Connections on page 12 Fuse ra...

Страница 14: ...ated on the front panel are off The green light should be ON indicating that the unit is supplied with power 7 Press the torch button and check whether the pressure indicated by the pressure gauge cor...

Страница 15: ...the workpiece To move the torch pull towards you rather than pushing away from you 11 To stop cutting remove the torch from the workpiece To extinguish the pilot arc release the trigger on the torch N...

Страница 16: ...ISCONNECTED No special tools are required to replace torch parts Simply unscrew the nozzle assembly and all components are easily replaced 1 The torch must be kept free of slag at all times to ensure...

Страница 17: ...drained out of the filter regulator 4 NOT CUTTING AS IT SHOULD You might be trying to cut metal that is too thick or you may be trying to cut too fast Move the cutting torch slower 5 ARC GOES OUT WHEN...

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