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5. Attach the middle plate to the top plate as described on page 4, DO NOT tighten

wing screw at this stage.

6. Attach the bottom plate to the middle plate, adjust the bottom plate so that it is flush

with the end of the door, tighten the wing screw and secure to the door with ‘G’ clamp
(Fig. 7a and 7b). Ensure clamp does not obstruct router path.

7. Adjust the middle plate so that the middle aperture is in the centre of the door, (Fig. 8)

tighten the wing screw and secure to door with ‘G’ clamp. Ensure clamp does not

obstruct router path.

8. Ensure all wing screws and ‘G’ clamps are tight, check aperture positions are correct

and adjust if necessary. Ensure the door is firmly supported, i.e. using folding work bench
or similar.

Routing Hinge Recesses In The Door.

Assemble and adjust router as follows (always refer to manufacturers instructions).

1. Remove all attachments if fitted, i.e. fence guide etc.

2. Fit 16mm guide bush.

3. Fit ½” (12.7mm) router cutter.

4. Attach dust/chip extractor.

5. Adjust the depth of cut just slightly deeper than the hinge thickness.

6. Position the router on the jig with the guide bush inside one of the apertures.

7. Holding the router with both hands, ensure it is sitting flat on the jig. Switch ON and

plunge to the preset depth, move the router in a clockwise direction allowing the
guide bush to follow the jig aperture until the recess is completely cut out.

8. Square off the corners with a sharp chisel.

9. Repeat steps 6,7 & 8 for other two recesses.

NOTE: If only fitting, top and bottom hinges, DO NOT rout out the centre aperture.

Fig. 8

Содержание CONTRACTOR 6462121

Страница 1: ...HINGE JIG Model No CHJ110 Part No 6462121 OPERATION MAINTENANCE INSTRUCTIONS 0405 HINGE JIG ...

Страница 2: ... note that the details and specifications contained herein are correct at the time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice 1 ...

Страница 3: ...h 16mm guide bush 12 7mm router bit Minimum of 3 G clamps or similar Folding workbench CLARKE GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which i...

Страница 4: ...afety goggles manufactured to the latest European Safety Standards Everyday eyeglasses do not have impact resistant lenses they are not safety glasses 6 ALWAYS keep work area clean Cluttered areas and benches invite accidents 7 ALWAYS ensure that adequate lighting is available A minimum intensity of 300 lux should be provided Ensure that lighting is placed so that you will not be working in your o...

Страница 5: ...using the adjustable connecting bars Attach both bars to the middle plate first and firmly secure with wing screws Fig 2 Attach top and bottom plates leaving wing screws loose to enable adjustment Fig 1 Fig 2 Connecting Bar Top Bottom Plate Middle Plate Wing Screw Wing Screw NOTE ONLY the Top and Bottom plates are adjustable and can be easily removed from assembly by simply loosening the wing scre...

Страница 6: ...l securing screw on the top plate and turn the swivel through 90º so that the top plate is flush with the top of the door see Fig 6 This will set the aperture for the top hinge 6 from the top of the door NOTE the hinge plates can be positioned upside down so that the connecting bars sit underneath This is dependant on which side is the open face of the door see Fig 6 Fig 5 Open Face Open Face Open...

Страница 7: ...orted i e using folding work bench or similar Routing Hinge Recesses In The Door Assemble and adjust router as follows always refer to manufacturers instructions 1 Remove all attachments if fitted i e fence guide etc 2 Fit 16mm guide bush 3 Fit 12 7mm router cutter 4 Attach dust chip extractor 5 Adjust the depth of cut just slightly deeper than the hinge thickness 6 Position the router on the jig ...

Страница 8: ...hed up to the top of the door frame i e the swivel securing screw is touching the top of the frame see inset below 4 Using the G clamps secure the jig to the frame in the same way as with the door If it is not possible to use the G clamps the jig can be secured to the frame using suitable woodscrews through the holes in the jig plates Fig 9 5 Rout the hinge recesses following the instructions for ...

Страница 9: ... 8 ...

Страница 10: ......

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