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19

Note: If the machine stops at any time and the amber light comes ON the thermal
overload has intervened.

5.

The most difficult aspect of the arc welding process, particularly for beginners, is that of
striking an arc. We strongly recommend that you practice on some pieces of scrap metal to
get the feel of the operation, before you start on an actual welding job.

6.

Hold the electrode about 10mm from the work and at an angle of about 70

°

 to 80

°

 to the work

surface. Take care not to accidentally touch the workpiece until you are ready to start.

7.

Holding the welding mask close-up to the face, give a short stroke with the electrode on the
workpiece.  As soon as the arc is primed, withdraw the electrode from the workpiece to
leave a tiny gap of around 1.5mm (1/16"). The current will flow across the gap with a
crackling noise and brilliant arc. Continue to weld in one direction, maintaining the small gap
as you go. At the end of the run just withdraw the electrode fully from the workpiece.

Note:  When you prime the arc be sure to withdraw the electrode fairly swiftly
to leave the 1.5mm. gap, otherwise the electrode will weld itself to the workpiece.
Should this occur, give the electrode a short sharp jerk to free it and, if
necessary prime the arc again. If you cannot free the electrode, switch the
machine off immediately, and free it.

8.

Inspect the job carefully.  With a correct combination of rod size and current setting, the area
of the weld should be a complete fusion of the electrode metal with the metals being joined.
Slag forming on the surface should be chipped away with a chipping hammer or pick.
ALWAYS wear your safety goggles when chipping away slag.

NOTE: If the resultant weld looks irregular or messy, or shows signs of porosity
or slag contamination, you have almost certainly failed to achieve the correct
combination, (orelse dirt /oil is present on workpiece). Do not worry as practice
will soon cure this.

HEALTH WARNING:

When welding, always ensure there is adequate ventilation in the work area as the
welding process gives off toxic fumes.

Содержание Arc/Tig135

Страница 1: ...OPERATING MAINTENANCE INSTRUCTIONS Model No Arc Tig135 PART NO 6010790 0612 ARC TIG WELDER...

Страница 2: ...sed for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your s...

Страница 3: ...th Clamp with Lead 1 x Welders Mask Assembly with Lens 1 x Wire Brush Hammer SPECIFICATIONS o n t r a p E K R A L C 0 9 7 0 1 0 6 H x W x L s n o i s n e m i D 0 2 2 x 0 2 1 x 5 8 2 t h g i e W s e i...

Страница 4: ...sively consumed The arc is moved over the work at an appropriate arc length and travel speed melting and fusing a portion of the base metal and continuously adding filler metal Since the arc is one of...

Страница 5: ...joint This process is ideally suited for welding thin metals pressure vessels heat exchangers pipes etc where accuracy and a high quality weld is desired as it produces a very low porosity weld TIG We...

Страница 6: ...ons intending to weld or cut PREVENTION OF TOXIC FUMES Severe discomfort illness or death can result from fumes vapours heat or oxygen enrichment or depletion that welding or cutting may produce Preve...

Страница 7: ...ncluding building construction are within 10m b appreciable combustibles are further than 10m but can be ignited by sparks c openings concealed or visible in floors or walls within 10m can expose comb...

Страница 8: ...id using your inverter in the vicinity of a other supply cables control cables signalling and telephone cables above below and adjacent to the welding equipment b radio and television transmitters and...

Страница 9: ...s bonded to the work piece will increase the risk that the operator could receive a shock by touching these metallic components and the electrodes at the same time The operator should be insulated fro...

Страница 10: ...at an electric arc without protection The welding helmet or shield containing a filter plate shade No 12 or denser must be used when welding Place over the face before striking an arc Protect the filt...

Страница 11: ...mat when dampness or sweat cannot be avoided Sweat sea water or moisture between body and an electrically LIVE part or earthed metal reduces the body surface electrical resistance enabling dangerous...

Страница 12: ...control devices With such equipment the electrode is electrically LIVE when the power switch is turned ON Never touch the electrode unless the welding power source is off Safety Devices Safety device...

Страница 13: ...ks 12 NEVER continue to weld if at any time you feel even the smallest electric shock Stop welding IMMEDIATELY and DO NOT attempt to use the machine until the fault is diagnosed and corrected 13 NEVER...

Страница 14: ...itably fused isolator switch to a 230 Volt 50Hz electrical supply with a fuse rating of 32amps A standard domestic 13 Amp plug MUST NOT be used with this welder IMPORTANT The wires in the mains lead a...

Страница 15: ...ith simplicity of performance An IGBT bridge guarantees a fast speed of response and greater precision together with a drastic reduction in magnetic components and a consequent reduction in generator...

Страница 16: ...eristic Direct Current Symbol for manual metal arc welding with covered electrodes U0 _ _ V Min rated no load voltage Symbol for mains supply No of phases IP_ _ Degree of protection e g IP21 _ _A _ _V...

Страница 17: ...When there is no alarm condition the green LED stays on 4 Orange LED LED on indicates an alarm condition due to overheating of the primary circuit If both orange and green LEDs are on the unit needs t...

Страница 18: ...e necessary to ensure the connection is as clean as possible 3 An appropriate current must then be set by turning the Welding Current Selector located on the front panel of the machine With practice y...

Страница 19: ...the run just withdraw the electrode fully from the workpiece Note When you prime the arc be sure to withdraw the electrode fairly swiftly to leave the 1 5mm gap otherwise the electrode will weld itsel...

Страница 20: ...a pressure of approx 2 5Kg cm2 35 lbf in2 4 Ensure the electrode at the torch nozzle protrudes by 4 5mm also ensure that the electrode is sharply pointed withan angle of 40 60 if it is not grind it l...

Страница 21: ...formation of oxides of its surface When welding stainless steel and copper it is often possible to feed in the filler continuously at the edge of the pool c The arc length generally varies between 3...

Страница 22: ...n i d e n i l c n i e d o r t c e l E t n e m e v o m s t i o t e t i s o p p o e r a s r e t e m a r a p g n i t a r e p o e r u s n E e v o r p m i d n a d e t a l u g e r s e c e i p k r o w f o n...

Страница 23: ...c y r a m i r p d a B e v i t c e f e d s i d r a c n o i t c e n n o c y r a m i r p k c e h C E K R A L C t s e r a e n r u o y t c a t n o C r e l a e d e g a t l o v t u p t u o o N d l u o h s D...

Страница 24: ...24 PARTS DIAGRAM...

Страница 25: ...0 5 3 7 2 4 M E d r a o B C P e t e l p m o C 1 8 1 1 0 0 0 0 1 2 2 M E q s m m 5 2 g u l P 2 9 8 1 4 0 9 6 1 2 M E r o f b o n K l o r t n o C 0 2 D r e t e m o i t n e t o p 1 9 1 5 0 0 0 1 1 2 2 M...

Страница 26: ...26 WIRING DIAGRAM...

Страница 27: ...s have been applied to the product BS 638 10 1990 EN 60974 1 1990 BS EN 50199 1995 BS EN 60974 1 1998 A1 A 2 BS EN 50060 The technical documentation required to demonstrate that the products meet the...

Страница 28: ......

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