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6

OVERVIEW

This body repair kit is designed for bending chassis frames and repairing dents 
in vehicle body panels. In most cases, the kit will only return the vehicle body 
parts to approximately their original position. Additional work will be required 
to complete the repair.

There are two attachments which can be connected to the pump unit. 

• The Hydraulic Ram is for use in larger spaces where greater force is 

needed and where there is sufficient room. It requires a solid 
immovable base, directly in line with the damaged area.

• The Spreader Wedge is used in tighter spaces where the Ram and 

other accessories will not fit.

THE ATTACHMENTS

Several different attachments are provided that may be used in conjunction 
with the Hydraulic Ram dependant upon the nature of the damage.

• The 

Flat Base

 is used to spread the load of the Hydraulic Ram. It 

should be connected to the static end of the Hydraulic Ram using 
the Male Connector.

• The 

Rubber Head 

is typically used for popping dents out of sheet 

metal such as doors and body panels when plugged into the 
moving end of the Hydraulic Ram or the Extension Tubes.

• The 

Square V-Head 

is used to align the force of the Hydraulic Ram 

when bearing against an angled frame, and may be attached to 
the Hydraulic Ram or the Extension Tubes.

• The 

Wedge Head 

is used to repair small dents and areas located in 

angles and tight spaces and attaches to the Hydraulic Ram or 
Extension Tubes.

• The 

Male Connector 

plugs into the female end of the Hydraulic Ram.

• The 

Angled Toe

 

and 

Plate Head 

are normally attached to the 

extension tubes but could be used as a substitute for the flat base if 
space is limited.

• The 

Serrated Cap

 is used for pushing during frame repair. It may be 

plugged into either end of the Hydraulic Ram or Extension Tubes.

• The 

Extension Tubes 

plug together in different combinations to reach 

the desired length.

• The

 Hydraulic Spreader Wedge 

is used in restricted spaces when the 

Hydraulic Ram cannot be used. Connect the wedge directly to the 
hose of the pump unit.

Содержание 7617000

Страница 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0520 rev3 BODY REPAIR KIT MODEL NO CS4BRK CS10BRK CS10SBRK PART NO 7617000 7617005 7617010 ...

Страница 2: ...nd you can look forward to your purchase giving you long and satisfactory service GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for whi...

Страница 3: ...3 SPECIFICATIONS ...

Страница 4: ...hair covering to contain long hair For best footing wear rubber soled footwear Keep floor clear of oil scrap wood etc 5 Before working on a vehicle with this repair kit ensure the vehicle is well supported and completely stable 6 Remember that during body repair there is always the possibility of a fixture slipping or a body part failing which could cause the vehicle to jolt suddenly If the vehicl...

Страница 5: ...ortages etc Any found should be reported to your CLARKE dealer where the product was originally purchased This Body Repair Kit is supplied with the following components 1 Hydraulic Spreader Wedge 7 Plate Head 2 Pump Assembly with Hose 8 Wedge Head 3 Hydraulic Ram 9 Male Connector 4 Flat Base 10 Angled Toe 5 Rubber Head 11 Serrated Cap 6 Square V Head 12 4 x Extension Tubes ...

Страница 6: ... using the Male Connector The Rubber Head is typically used for popping dents out of sheet metal such as doors and body panels when plugged into the moving end of the Hydraulic Ram or the Extension Tubes The Square V Head is used to align the force of the Hydraulic Ram when bearing against an angled frame and may be attached to the Hydraulic Ram or the Extension Tubes The Wedge Head is used to rep...

Страница 7: ... socket in the pump unit 2 If the Hydraulic Spreader Wedge is to be used connect the screw in connector of the pump hose to the spreader wedge as shown in Fig 1 3 If the Ram is to be used fit the Flat Base to the static end of the Ram using the male connector Connect other attachments to the moving end as required Various combinations of extension tubes and attachments can be assembled as shown in...

Страница 8: ...the target area needs to be pushed 2 Remove any obstructions that are in the way and could be damaged 3 Connect the Flat Base to the stationary side of the Hydraulic Ram and connect the appropriate attachment to the working end of the Ram NOTE When repairing larger body panel dents such as a dented door wing or quarter panel the correct pushing attachment will be the Rubber Head 4 Position the Hyd...

Страница 9: ...ne in which direction the metal needs to be spread 2 Remove any obstructions that are in the way and could be damaged 3 Place the Spreader Wedge so that the hinged arm is resting against the part to be moved and the stationary base is bearing against a rigid support Hold the Spreader Ram in position and apply the pump pressure 4 Once contact is established at each end keep as well clear as practic...

Страница 10: ...are as follows CS4BRK 250 ml 5ml CS10BRK CS10SBRK 500 ml 5ml STORAGE After use screw the valve cover on to the pump to keep the connection clear of dust and dirt and cover the hydraulic hose end with the plastic cap When not in use the pump should be stored with the release valve open Store all the equipment in its case in a clean dry environment protected from the weather ENVIRONMENTAL PROTECTION...

Страница 11: ... not hold load Release valve not tightly closed Firmly close the release valve Malfunction in pump such as dirt inside valve mechanism Return pump to dealer for overhaul Ram reluctant to lower when load removed Oil reservoir overfilled Drain oil to the correct level Piston binding Clean and lubricate moving parts Ram will not extend to full range of stroke Low oil level Add hydraulic oil to the re...

Страница 12: ...eal 11 Valve Body 39 Piston 12 Oil Filter 40 Hinge Pin 13 O ring 41 Circlip 14 Oil Reservoir 42 Pivot Pin 15 Seal Ring 43 Handle Socket 16 Thumb Nut 44 Operating Handle 17 Sealing Ring 45 Handle Grip 18 Tie Rod 46 Ram Cylinder 19 O ring 47 Cylinder End Cap 20 Pump Foot 48 Screw on Cover 21 Hydraulic Hose 49 Screw M6 22 Coupling 50 Connecting Nut 23 Dust Seal 51 Cylinder Screw 24 Steel Ball 52 O ri...

Страница 13: ...13 COMPONENT PARTS GENERAL ASSEMBLY ...

Страница 14: ... PARTS SPARE No Description No Description 57 Bushing 64 O ring 58 O ring 65 Screw Cover 59 Piston Rod 66 Moving Jaw 60 Piston End Cover 67 Circlip 61 Fixed Jaw 68 Hinge Pin 62 Small Piston 69 Spring 63 Piston Ring ...

Страница 15: ...15 DECLARATION OF CONFORMITY ...

Страница 16: ......

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