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5

ELECTROMAGNETIC INTERFERENCE (EMC)

Whilst this unit complies with EMC regulations, the user is responsible for installing
and using the welding equipment according to the manufacturers instructions. If
electromagnetic disturbances are detected then it shall be the responsibility of
the user of the welding equipment to resolve the situation. In some cases this
remedial action may be as simple as earthing the welding circuit, see ‘Note’. In
other cases it could involve constructing an electromagnetic screen enclosing
the power source and the work complete with associated input filters. In all cases
electromagnetic disturbances must be reduced to the point where they are no
longer troublesome.

Note - The welding circuit may or may not be earthed for safety reasons. Changing
the earthing arrangements should only be authorised by a person who is
competent to assess whether the changes will increase the risk of injury, e.g. by
allowing parallel welding current return paths which may damage the earth circuits
of other equipment.

1.ASSESSMENT OF AREA

Before installing welding equipment the user shall make an assessment of potential
electromagnetic problems in the surrounding area. Avoid using your inverter in
the vicinity of:

a)

other supply cables, control cables, signalling and telephone cables;
above, below and adjacent to the welding equipment;

b)

radio and television transmitters and receivers;

c)

computer and other control equipment;

d)

safety critical equipment, e.g. guarding of industrial equipment;

e)

pacemakers and hearing aids etc.;

f)

equipment used for calibration or measurement;

g)

other equipment in the environment. The user shall ensure that other
equipment being used in the environment is compatible. This may
require additional protection measures;

It may be possible to avoid the above by changing the time of day that welding
or other activities are to be carried out.

The size of the surrounding area to be considered will depend on the structure of
the building and other activities that are taking place. The surrounding area may
extend beyond the boundaries of the premises.

2. METHODS OF REDUCING EMISSIONS

2.1  Mains supply

Welding equipment should be connected to the mains supply according to the
manufacturers recommendations. If interference occurs, it may be necessary to

Содержание 195TEC

Страница 1: ...MIG WELDER OPERATING MAINTENANCE INSTRUCTIONS Model Nos 195TEC 205TE 230TEC 0820 ISS6...

Страница 2: ...that over a 10 minute period the welding time is 6 minutes the down time is 4 minutes USABLE WIRE SIZES Mild Steel Wire 0 6 0 8mm 0 6 0 8mm 0 6 0 8mm Stainless Steel Wire 0 8mm 0 8mm 0 8mm Aluminium W...

Страница 3: ...ch it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENT...

Страница 4: ...AREA Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your inverter in the vicinity of a other supply ca...

Страница 5: ...el 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase t...

Страница 6: ...d space A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or deat...

Страница 7: ...during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are further than 10m but can be ignited by spa...

Страница 8: ...f sparks 2 Eye and head protection Protect eyes from exposure to arc NEVER look at an electric arc without protection Welding helmet or shield containing a filter plate shade no 12 or denser must be u...

Страница 9: ...ging or spot welding operations 3F TO PROTECT AGAINST SHOCK Keep body and clothing dry Never work in damp area without adequate insulation against electrical shock Stay on a dry duckboard or rubber ma...

Страница 10: ...so equipped the electrode wire becomes electrically LIVE when the power source switch is ON and welding gun switch is closed Never touch the electrode wire or any conducting object in contact with th...

Страница 11: ...use a proper welding face shield or helmet with suitable filter lenses Proper gloves and working clothes should be worn at all times ALWAYS check that the pressure regulator and gauges where fitted a...

Страница 12: ...at any person or animal NEVER touch the MIG torch nozzle until the welder is switched OFF and the nozzle has been allowed to cool off NEVER connect disconnect or attempt to service the MIG torch unti...

Страница 13: ...wire which is fed by the wire feed motor is fed into the weld pool burning itself off at a rate dependent upon the selected wire feed speed To protect the weld pool from oxidation and impurities durin...

Страница 14: ...in the mains lead are coloured in accordance with the following colour code Green Yellow Earth Blue Neutral Brown Live Connect GREEN YELLOW coloured cord to plug terminal marked with a letter E or Ea...

Страница 15: ...6mm welding tip 1 x 0 8mm welding tip 1 x 1 0mm welding tip 1 x Gas regulator 2 x Worm drive clips for gas hose connections 1 only for MIG 230TEC 1 x Welding torch and lead 1 x Plastic cover for hose...

Страница 16: ...feed the electrical connectors 11 14 through at the same time Continue to feed the hose assembly through the brass collar 5 in the bracket assembly 4 C You will notice a large ring terminal 3 roughly...

Страница 17: ...pring 1 IMPORTANT Ensure that the gas and electrical supplies are disconnected 2 To fit the wire spool firstly open the side compartment by pulling the recessed catch backwards 3 Turn the plastic knob...

Страница 18: ...so that the groove is directly in line with the Wire Liner Firmly secure it in that position with the Hex Socket Screw 7 Clip the end of the wire on the spool cleanly ensuring there are no burrs or sh...

Страница 19: ...on to the regulator outlet and tighten Open the gas valve and screw in the regulator knob to allow gas into the system to check for gas leaks If any are apparent they must be rectified before proceed...

Страница 20: ...of the welding voltage leads to a longer arc without substantially affecting the current Conversely a decreased welding voltage results in a shorter arc the current again is not substantially changed...

Страница 21: ...inside of the welder Thiskeepsthemachinerunningcooler Note donotblowairovertheprinted circuit board and electronic components 10 The wire feed roller will eventually wear during normal use With the co...

Страница 22: ...d 8 Poor quality welds 9 Wire jams in tip when welding aluminium Drum brake too slack a Drum brake too light b Feed roller worn c Insufficient pressure on feed roller d Wire dirty rusty damp or bent e...

Страница 23: ...24 PARTS DRAWING MIG 195TEC...

Страница 24: ...Swicth Knob D 38 33 Earth Clamp 150 200A 34 Earth Cable 16mm2 35 Front Panel 36 Wheels Axle D 20 37 Wheel D 180 Rubber 38 Cable Clamp For Hole D 20 38 Dividing Panel 40 Lower Panel 41 Side Panel 42 S...

Страница 25: ...26 PARTS DRAWING MIG 205TE...

Страница 26: ...Axle D20 37 Complete Spool Holder D50 38 Lower Panel 39 Side Panel 40 Side Panel Clip 41 Caster D 80 42 Earth Clamp 43 Earth Cable 16mm2 44 Dinsel Plug 25mm2 45 Torch Plus 14 M3 Direct Conn 46 Reduce...

Страница 27: ...28 PARTS DRAWING MIG 230TEC...

Страница 28: ...Input Cable 3x2 5 M 2 5 34 Front Panel 35 Earth Clamp 150 200A 36 Earth Cable 162mm M2 WC261 37 Wheel D 180 Rubber 38 Wheels Axle D 20 L 462 39 Cable Clamp For Hole D 20 40 Rear Panel 41 Complete Spo...

Страница 29: ...30 WIRING DIAGRAM MIG 195TEC MIG 230TEC...

Страница 30: ...WIRING DIAGRAM MIG 205TE 31...

Страница 31: ...DECLARATION OF CONFORMITY...

Страница 32: ......

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