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13

technique that feels most comfortable and

allows good control and movement.

Position the Torch to the Workpiece

The plasma torch nozzle should be perpendi-

cular to the workpiece. Excessive angling of

the torch can cause the plasma arc to cut

into the side wall of the nozzle, resulting in

damage to the torch components. It is impor-

tant to keep the cutting torch at the proper

distance from the material being cut. This

distance may vary slightly, depending upon

the type of material and thickness of material

being cut, but a general rule of thumb is to

keep the nozzle approximately 1/16 to 1/8

inch from the material being cut.

See Figure 6 for proper torch position.

CUTTING

A “cutting” operation is generally defined as

one where the penetration begins at an

existing edge of the workpiece. Whether this

edge is an outer edge or a previously made

hole somewhere in the workpiece is irrele-

vant. Cutting operations require a slightly dif-

ferent technique than Piercing operations

(described in next section).

1. Position your index finger on the trigger.

2. Hold the torch with the nozzle orifice

directly over the edge of the workpiece.

Note: 

Arc stretching can occur at the begin-

ning and end of the cut if the arc has to

"stretch" (deviate from a straight, perpendicu-

lar path) to find metal. Arc stretching can

cause the arc to cut into the side wall of the

nozzle.

WARNING

EXPOSURE TO A PLASMA ARC IS

EXTREMELY HARMFUL TO THE EYES

AND SKIN!

Prolonged exposure to the plas-

ma arc can cause blindness and burns.

Never strike an arc or begin cutting until you

are adequately protected. Wear flameproof

welding gloves, a heavy long sleeved shirt,

cuffless trousers, high topped shoes and a

welding helmet.

3. With the torch in the starting position pull

the trigger and release, and then immedi-

ately pull the trigger again and hold. The

pilot arc will come on until the cutting arc

starts. (Once on, the main arc stays on

as long as the trigger is held down,

unless the torch is withdrawn from the

work or the cutting motion is too slow.)

4. With the torch nozzle perpendicular to

the workpiece, pull (or push) the torch

across the area to be cut at a moderate,

steady pace.

5. To shut the torch off, simply release the

trigger.

Note:

When the trigger is released and the

arc is extinguished, compressed air will con-

tinue to flow for a short period, in order to

cool the torch. DO NOT switch off the

machine until the air has stopped flowing or

damage to the torch may occur.

PIERCING

A “piercing” operation is defined as one

where the plasma arc creates a new pene-

tration in a workpiece. Unlike a Cutting oper-

ation, this means that there is no existing

edge to begin work from. The arc is forced

through the workpiece, thereby creating a

new “edge.” After the initial penetration has

been made, a piercing operation is treated in

the same manner as a cutting operation.

1. Position your index finger on the trigger.

2. Hold the torch approximately 1/8 inch

above the workpiece, with the nozzle ori-

fice directly over the spot on the work-

piece where piercing is desired. It may

be necessary to angle the torch VERY

slightly while at this point to ensure that

sparks and/or spatter will not rebound

into the nozzle cap and nozzle.

Figure 6

. Torch Position

Содержание 052249011064

Страница 1: ...27 9603 or 419 930 2299 Fax 877 354 0740 www clarkeusa com E mail customer service clarkeusa com 120V PLASMA CUTTER OPERATING MANUAL CAUTION Before using this product read this manual and follow all i...

Страница 2: ...product gets shipped that does not meet our specifications If you have a product that does not work correctly within 30 days of your purchase take the product and the original receipt to the store for...

Страница 3: ...this plasma cutter Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbo...

Страница 4: ...power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the unit to be connected to the power source or attempt to operate if the unit cables work area or...

Страница 5: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not work in an area until it is checked and cleared of combustible and or flammable materials...

Страница 6: ...ate to exchange all fumes and gasses generated during the cutting process with fresh air do not plasma cut unless the operator and all bystanders are wearing air supplied respirators Do not heat metal...

Страница 7: ...TING AND WELDING PROCESS obtainable from the National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Telephone 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standa...

Страница 8: ...AL PROTECTION CAUTION Do not constantly exceed the duty cycle or damage to the unit can result If you exceed the duty cycle of the plasma cutter an internal thermal protector will open shutting off al...

Страница 9: ...te power and heat Scrape away dirt rust scale oil or paint before attaching the ground clamp Ground Cable The ground cable connects the ground clamp to the internal workings of the plasma cutter Cutti...

Страница 10: ...the grounding prong or alter the plug in any way and do not use any adapters between the plasma cutter s power cord and the power source receptacle Make sure the POWER switch is OFF then connect your...

Страница 11: ...ROUND CLAMP TO THE WORKPIECE 1 Remove any dirt grease scale rust paint etc from the area of the workpiece where the ground clamp is to be connect ed 2 The ground clamp should be connected to the workp...

Страница 12: ...lasma to the materi al The high energy of the arc melts the material The melted metal material is simul taneously forced out of the cut area by the air flow As this glowing metal is removed from the p...

Страница 13: ...er strike an arc or begin cutting until you are adequately protected Wear flameproof welding gloves a heavy long sleeved shirt cuffless trousers high topped shoes and a welding helmet 3 With the torch...

Страница 14: ...o be cut at a moderate steady pace 6 To shut the torch off simply release the trigger Note When the trigger is released and the arc is extinguished compressed air will con tinue to flow for a short pe...

Страница 15: ...from the air supply 1 Slowly turn the knurled drain valve on the bottom of the water trap housing counter clockwise as viewed from bottom of unit until it is fully open 2 Allow all condensation to dra...

Страница 16: ...eeds to be replaced when cracks chips or burn spots begin to appear 1 Remove the nozzle cap from the torch by turning it counterclockwise 2 Remove the nozzle 3 Slide the worn swirl ring off of the tor...

Страница 17: ...17 TROUBLESHOOTING...

Страница 18: ...18 18 PLASMA CUTTER MODEL WE6493A WIRING DIAGRAM...

Страница 19: ...19 19 PLASMA CUTTER MODEL WE6493A PARTS LIST...

Страница 20: ...20 PLASMA CUTTER MODEL WE6493A PARTS DIAGRAM...

Страница 21: ...21 PLASMA CUTTER MODEL WE6493A TORCH PARTS LIST...

Страница 22: ...NOTES...

Страница 23: ...NOTES...

Страница 24: ...120V PLASMA CUTTER OPERATING MANUAL Model WE6493A WE6493A M001 1204...

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