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WARRANTY

TABLE OF CONTENTS

Warranty

..............................................2

Safety Summary

..................................3

Safety Information ..............................3

Shock Hazards ..................................4

Flash Hazards ....................................4

Fire Hazards ......................................5

Plasma Arc Hazards ..........................6

Fume Hazards....................................6

Additional Safety Information ............7

Plasma Cutter Specifications

............8

Description ........................................8

Operating Characteristics ..................8

Duty Cycle........................................8

Internal Thermal Protection..............8

Pneumatic Protection ......................8

Electric Shock Protection ................8

Know Your Plasma Cutter

..................9

Plasma Cutter Installation

..................10

Site Selection ....................................10

Power Source Connection ................10

Power Requirements........................10

Connect to Power Source................10

Extension Cords ..............................10

Assembling the Plasma Cutter ..........10

Unpacking the Plasma Cutter ..........10

Packing List......................................10

Operation

............................................11

Connecting the Air Supply..................11

Connecting the Ground Clamp to the

Workpiece ..........................................12

Powering Up the Unit ........................12

Principles of Plasma Cutting ..............12

Learning to Plasma Cut......................12

Holding the Torch ............................13

Position the Torch to the Workpiece 13

Cutting ................................................13

Piercing ..............................................14

Recommended Cutting Speeds ........14

Maintenance

........................................15

Draining Condensation ......................15

Replacing the Nozzle ........................15

Replacing the Electrode ....................16

Replacing the Swirl Ring....................16

Replacing the Nozzle Cap..................16

Troubleshooting..................................16

Wiring Diagram

....................................18

Parts List

..............................................19

This product has a one year warranty covering any manufacturing defects. Even though we have strict

quality control during our manufacturing process, sometimes a product gets shipped that does not meet

our specifications. If you have a product that does not work correctly within 30 days of your purchase, take

the product and the original receipt to the store for credit or replacement. If you have a product that does

not work correctly when it is more than 30 days after your purchase, then you must return the product to

the following address—postage or UPS paid. After 30 days, please do not return the product to the store.

This will only delay the repair process. Consumable items such as motor brushes, blades, bulbs etc. are

not covered under warranty. 
Before returning any product, you must contact Clarke Power Products at

1-800-227-9603 to acquire a Return Authorization Number.
When sending your product you must include:

1.  A copy of the dated store receipt showing the original purchase,

2.  Name of store and town where product was purchased,

3.  Your full name, street address and telephone number. 
Please ship to:

Clarke Power Products Inc., 28740 Glenwood Road, Perrysburg, OH 43551  ATTN: Warranty Return
We will examine the product. If the problem is due to a manufacturing defect, we will repair or replace the

product at no charge and return it to you postage or UPS paid. If the problem is due to misuse, abuse, the

product has been modified or out of warranty, we will contact you with a repair estimate and ask for a cred-

it card number for payment. After the product has been repaired, it will be returned postage or UPS paid.

 

Содержание 052249011064

Страница 1: ...27 9603 or 419 930 2299 Fax 877 354 0740 www clarkeusa com E mail customer service clarkeusa com 120V PLASMA CUTTER OPERATING MANUAL CAUTION Before using this product read this manual and follow all i...

Страница 2: ...product gets shipped that does not meet our specifications If you have a product that does not work correctly within 30 days of your purchase take the product and the original receipt to the store for...

Страница 3: ...this plasma cutter Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbo...

Страница 4: ...power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the unit to be connected to the power source or attempt to operate if the unit cables work area or...

Страница 5: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not work in an area until it is checked and cleared of combustible and or flammable materials...

Страница 6: ...ate to exchange all fumes and gasses generated during the cutting process with fresh air do not plasma cut unless the operator and all bystanders are wearing air supplied respirators Do not heat metal...

Страница 7: ...TING AND WELDING PROCESS obtainable from the National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Telephone 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standa...

Страница 8: ...AL PROTECTION CAUTION Do not constantly exceed the duty cycle or damage to the unit can result If you exceed the duty cycle of the plasma cutter an internal thermal protector will open shutting off al...

Страница 9: ...te power and heat Scrape away dirt rust scale oil or paint before attaching the ground clamp Ground Cable The ground cable connects the ground clamp to the internal workings of the plasma cutter Cutti...

Страница 10: ...the grounding prong or alter the plug in any way and do not use any adapters between the plasma cutter s power cord and the power source receptacle Make sure the POWER switch is OFF then connect your...

Страница 11: ...ROUND CLAMP TO THE WORKPIECE 1 Remove any dirt grease scale rust paint etc from the area of the workpiece where the ground clamp is to be connect ed 2 The ground clamp should be connected to the workp...

Страница 12: ...lasma to the materi al The high energy of the arc melts the material The melted metal material is simul taneously forced out of the cut area by the air flow As this glowing metal is removed from the p...

Страница 13: ...er strike an arc or begin cutting until you are adequately protected Wear flameproof welding gloves a heavy long sleeved shirt cuffless trousers high topped shoes and a welding helmet 3 With the torch...

Страница 14: ...o be cut at a moderate steady pace 6 To shut the torch off simply release the trigger Note When the trigger is released and the arc is extinguished compressed air will con tinue to flow for a short pe...

Страница 15: ...from the air supply 1 Slowly turn the knurled drain valve on the bottom of the water trap housing counter clockwise as viewed from bottom of unit until it is fully open 2 Allow all condensation to dra...

Страница 16: ...eeds to be replaced when cracks chips or burn spots begin to appear 1 Remove the nozzle cap from the torch by turning it counterclockwise 2 Remove the nozzle 3 Slide the worn swirl ring off of the tor...

Страница 17: ...17 TROUBLESHOOTING...

Страница 18: ...18 18 PLASMA CUTTER MODEL WE6493A WIRING DIAGRAM...

Страница 19: ...19 19 PLASMA CUTTER MODEL WE6493A PARTS LIST...

Страница 20: ...20 PLASMA CUTTER MODEL WE6493A PARTS DIAGRAM...

Страница 21: ...21 PLASMA CUTTER MODEL WE6493A TORCH PARTS LIST...

Страница 22: ...NOTES...

Страница 23: ...NOTES...

Страница 24: ...120V PLASMA CUTTER OPERATING MANUAL Model WE6493A WE6493A M001 1204...

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