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EN

ENGLISH

 -4- FORM NO. 71446A 

 

                                                         

Clarke

®

   

Operator's Manual (EN) - FUSION 20 / 20T

 

 

 

WARNING: 

Maintenance and repairs performed by unauthorized personnel could result in damage 
or injury.  Maintenance and repairs must be performed by authorized Clarke personnel 
only.  

WARNING: 

Electrical components of this machine can "short-out" if exposed to water or moisture.   
Keep the electrical components of the machine dry.  Wipe the machine down after each 
use.  For storage, keep the machine in a dry building.  

WARNING: 

Operating a machine without observing all labels and instructional information could 
result in injury or damage.  Read all machine labels before attempting to operate.  
Make sure all of the labels and instructional information are attached or fastened to the 
machine.  Get replacement labels and plates from your Clarke distributor.

WARNING: 

Use only commercially available fl oor cleaners and waxes intended for machine 

 

operation.  Do not use fl ammable materials.

CAUTION:

 

When cleaning, servicing or maintaining the machine, replacing parts or converting to another function, the 
power source should be switched off.  Mains operated machines should be disconnected by removing the 
power plug.  Battery operated machines should be disconnected by removing the key of the power switch, 
or any other effective means.

 

CAUTION:

 

Use of this machine to move other objects or to climb on could result in injury or dam-
age.  Do not use this machine as a step or furniture.  Do not ride on this machine.

CAUTION

Your machine warranty will be voided if anything other than genuine Clarke parts are 
used on your machine.  Always use Clarke parts for replacement.

 Introduction & Machine Specifications

Clarke’s newly designed Fusion 20 and 20T burnishers are effi cient and superior fl oor burnishing 
machines.  The Fusion 20 uses one pad to burnish a path 20 inches wide.  The powder created by 
burnishing is collected by a dust control system in the pad housing.  The Fusion 20 burnishers come 
complete with three - 12 volt batteries, one pad driver, and one operator’s manual.

 

SPECIFICATIONS:

Model 

Fusion 20 (01603A) 

Fusion 20T (01602A) 

Fusion 20 (01605A) 

Fusion 20T (01604A) 

 

 

Power Supply

 

36 volt 

36 volt 

36 volt 

36 volt 

 

 

200AH 200AH 234AH 

AGM 

234AH 

AGM 

Motor, Pad 

2.5 hp (1.9 kW) 65 amp 

2.5 hp (1.9 kW) 65 amp 

2.5 hp (1.9 kW) 65 amp 

2.5 hp (1.9 kW) 65 amp 

Motor Traction

 

 

.5 hp PM / .37 kW 

 

.5 hp PM / .37 kW 

Drive System

 

Pad Assist 

Direct Drive 

Pad Assist 

Direct Drive 

Pad 

20" (51cm) 

20" (51cm) 

20" (51cm) 

20" (51cm) 

 

Pad Speed

 

2000 rpm 

2000 rpm 

2000 rpm 

2000 rpm  

 

Pad Pressure

 

0-30 lbs. 

0-30 lbs 

0-30 lbs. 

0-30 lbs   

 

Speed, Forward

 

Pad Assist 

0 - 240 ft/min. 

Pad Assist 

0 - 240 ft/min. 

 

Speed, Reverse

 

Pad Assist 

0 - 170 ft/min. 

Pad Assist 

0 - 170 ft/min. 

Vibration

 <2.5 

m/s

2

 <2.5 

m/s

<2.5 m/s

2

 <2.5 

m/s

 

Sound Level (dbA) 

68 68 68 68 

Drive Wheel

 

1.62"x8.00" (4cmx20cm) 

1.62"x8.00" (4cmx20cm) 

1.62"x8.00" (4cmx20cm) 

1.62"x8.00"(4cmx20cm) 

Charger

 

36V, 25A,  

36V, 25A,  

36V, 25A,  

36V, 25A, 

 

85-265V / 45-65Hz 

85-265V / 45-65Hz 

85-265V / 45-65Hz 

85-265V / 45-65Hz 

Length

 

50 inches (127cm) 

50 inches (127cm) 

50 inches (127cm) 

50 inches (127cm) 

Width

 

23 inches (58cm) 

23 inches (58cm) 

23 inches (58cm) 

23 inches (58cm) 

 

Height

 

41.25 inches (105cm) 

41.25 inches (105cm) 

41.25 inches (105cm) 

41.25 inches (105cm) 

Burnishing Swath

 

20 inch (51cm) 

20 inch (51cm) 

0 inch (51cm) 

20 inch (51cm) 

Polishing Rate 

24,000 sq. ft./hr. 

24,000 sq. ft./hr. 

24,000 sq. ft./hr. 

24,000 sq. ft./hr. 

Weight (w/ 3-200 AH)

 

493 lbs./ 224 kg 

507 lbs./ 230 kg 

606 lbs./ 275 kg 

620 lbs./ 281 kg 

 

Shipping Weight

 

590 lbs./ 268 kg 

604 lbs./ 274 kg 

703 lbs./ 319 kg 

717 lbs./ 325 kg 

 

 

 

 

Содержание 01602A

Страница 1: ...an 48906 Fax 517 484 9836 Email CustServe Michco com Web site www Michco Com Parts Web site www FloorMachineParts Com Order Parts on Line at www FloorMachineParts Com Directly to Parts Service By Emai...

Страница 2: ...machine or to other property could occur as well You must have training in the operation of this machine before using it If your operator s cannot read this manual have it explained fully before atte...

Страница 3: ...Frame Assembly Drawing Fusion 20T After February 2011 58 Parts List After February 2011 59 Handle Assembly Drawing Fusion 20 60 Handle Assembly Drawing Fusion 20T 61 Head Assembly Drawing Fusion 20 an...

Страница 4: ...can cause an explosion Keep sparks and flames away from batteries Do not smoke around the machine Charge the batter ies only in an area with good ventilation Make sure that you unplug the AC charger...

Страница 5: ...oduction Machine Specifications Clarke s newly designed Fusion 20 and 20T burnishers are efficient and superior floor burnishing machines The Fusion 20 uses one pad to burnish a path 20 inches wide Th...

Страница 6: ...10 Fasten the machine to the vehicle How To Remove The Machine From A Van Or Truck 1 Make sure there are no obstructions in the area 2 Make sure the unloading ramp is at least eight 8 feet long and s...

Страница 7: ...tch 2 Pad Power Switches 3 Hour Meter 4 Battery Meter 5 Battery Charger Indicator MACHINE CONTROL PANEL FUSION 20T 1 On Off Key Switch 2 Pad Power Switch 3 Pad Traverse Switches 4 Battery Meter 5 Hour...

Страница 8: ...moved when it is necessary to add water to the batter ies 4 Tighten the nut on each battery terminal just enough to keep the terminal from being turned on the battery post Then tighten the nut one mo...

Страница 9: ...EN ENGLISH 8 FORM NO 71446A Clarke Operator s Manual EN FUSION 20 20T Figure 6 1 2 3 4 5 6 HOW TO PREPARE THE MACHINE FOR OPERATION...

Страница 10: ...rated to operate at 2000 rpm 5 Retighten the pad retainer as tight as possible 6 Raise the back of the machine to lower the pad housing by lifting as shown 6 Dust Bag Installation see figure 7 Instal...

Страница 11: ...y switch off How To Operate the Fusion 20T traverse 1 Turn the key switch ON 2 Turn the pad power switch on 1 figure 10 3 When either the right or left pad traverse switch 2 figure 10 is pushed in the...

Страница 12: ...batteries Be sure the plates in each cell are covered with electrolyte Do not top off the cells prior to charging the battery Electrolyte expands during charging As a result the electrolyte could ove...

Страница 13: ...N The battery charger must be reprogrammed when switching from lead acid to AGM batteries See the Charger Manual for instructions Do These Procedures When You End Your Work Check the batteries and add...

Страница 14: ...ries Do not put tools or other metal objects across the battery terminals or the tops of the batteries NO SMOKING 1 To inspect batteries remove battery cover 2 Disconnect the batteries Use a cloth and...

Страница 15: ...teries and check the water level again Pad assist machine does not pull itself FIG 12 For pad assist adjustment follow the steps below see steps 1 6 in Figure 12 1 Tip burnisher back as shown to gain...

Страница 16: ...ual EN FUSION 20 20T FORM NO 71446A 15 1 2 3 4 5 6 Pivot bracket Pivot bracket adjustment hardware Pivot Bolt Front another one on rear of bracket Slots to allow adjustment View from rear of machine F...

Страница 17: ...lano de montaje del bastidor Fusion 20 Antes de febrero de 2011 52 Listado de piezas Antes de febrero de 2011 53 Plano de montaje del bastidor Fusion 20 despu s de febrero 2011 54 Listado de piezas de...

Страница 18: ...nguna llama ni chispa cerca de las bater as No fume Cargue las bater as s lo en un local perfectamente venti lado Antes de desconectar el cargador de la m quina compruebe que el enchufe del cargador C...

Страница 19: ...es CUIDADO Se anular la garant a de la m quina si se utiliza piezas que no son piezas originales Clarke S lo use recambios Clarke INTRODUCCION Y CARACTERISTICAS TECNICAS Los ltimos modelos de pulidora...

Страница 20: ...nterruptor principal en la posici n O 10 Estibe la m quina en el veh culo Descarga de la maquina 1 Quite todos los obst culos que se encuentran en la zona de descarga 2 Compruebe que la rampa tiene po...

Страница 21: ...ltas 4 Medidor de bater a 5 Indicador del cargador de bater a CUADRO DE MANDO Fusion 20I 1 Interruptor de llave On Off encendido apagado 2 Interruptor de energ a de la almohadilla 3 Interruptores de d...

Страница 22: ...l que se puedan quitar las tapas f cilmente cuando sea necesario agregar agua a las bater as 4 Apriete la tuerca de cada terminal de la bater a justo lo suficiente como para evitar que el terminal se...

Страница 23: ...22 FORM NO 71446A Clarke Manual del operador ES FUSION 20 20T ES ESPA OL Figura 6 1 2 3 4 5 6 PREPARACION DE LA MAQUINA PARA TRABAJAR...

Страница 24: ...do de las empu aduras hacia arriba como indicado en la figura 6 6 Instalaci n de la bolsa de polvo ver figura 7 Instale la bolsa colectora de polvo pieza n mero 54195A encima del alojamiento del contr...

Страница 25: ...e el interruptor principal con llave en la posici n I 2 Encienda el interruptor de energ a de la almohadilla 1 figura 10 3 Cuando se accione ya sea el interruptor de desplazamiento almohadilla derecho...

Страница 26: ...lacas Compruebe el nivel del cido cada vez que carga las bater as V ase figura 11 NOTA Compruebe el nivel de cido antes de cargar las bater as Compruebe que cada placa est sumergida No llene completam...

Страница 27: ...amar el cargador de bater as cuando se pasa de bater as de plomo a bater as AGM Consulte el Manual del Cargador para ver las instrucciones correspon dientes Despu s de cada trabajo efect a las operaci...

Страница 28: ...onga ninguna herramienta ni otros objetos met licos entre las bornas o sobre la tapa de las bater as NO FUME 1 Quite la tapa del compartimiento de las bater as 2 Desconecte las bater as Use un trapo e...

Страница 29: ...Tire del fald n de polvo hacia abajo para tener acceso al hardware de ajuste 4 Afloje el hardware de ajuste de la m nsula de pivote y los pernos de pivote y rote la m nsula en sentido contrario a las...

Страница 30: ...3 4 5 6 Figura 12 RESOLUCI N DE PROBLEMAS M nsula de p vote Hardware de ajuste de la m nsula de pivote La parte frontal del perno de pivote otro sobre la parte posterior de la m nsula Ranuras para per...

Страница 31: ...e de la machine en toute s curit Lisez le compl tement avant de mettre la machine en marche ou d effectuer un entretien A d faut vous risqueriez de vous blesser ou de blesser d autres membres du perso...

Страница 32: ...batteries NE FUMEZ PAS Proc dez la charge des batteries dans un endroit bien ventil Avant de d connecter le chargeur de la machine v rifiez que la fiche du chargeur CA est bien d branch e de la prise...

Страница 33: ...ces que les pi ces d origine Clarke sont mont es sur la machine Utilisez toujours des pi ces de rechange Clarke INTRODUCTION ET CARACTERISTIQUES TECHNIQUES Les derniers mod les de polisseuses Clarke l...

Страница 34: ...interrupteur principal sur O 10 Arrimez la machine dans le v hicule HDechargement de la machine 1 Enlevez tout obstacle dans la zone de d chargement 2 V rifiez que la longueur de la rampe est d au mo...

Страница 35: ...Compteur d heure 4 Cadran de batterie 5 Indicateur de charge de TABLEAU DE COMMANDE FUSION 20T 1 Commutateur On Off 2 Commutateur d alimentation du disque 3 Commutateurs de disque d placement 4 Cadran...

Страница 36: ...i re pouvoir retire facilement les caches lorsqu il faut ajouter de l eau aux batteries 4 Serrez la cosse sur chaque borne de la batterie juste assez pour viter que la borne ne se d solidarise de la b...

Страница 37: ...FR FRAN AIS 36 FORM NO 71446A Clarke Manuel de l utilisateur FR FUSION 20 20T Figure 6 1 2 3 4 5 6 PREPARATION DE LA MACHINE AVANT LA MISE EN SERVICE...

Страница 38: ...u aduras hacia arriba como indicado en la figura 6 6 Installation du sac poussi res voir figure 7 Installez le sac poussi res num ro de pi ce 54195A au sommet du logement de commande Le syst me de col...

Страница 39: ...Fusion 20T avec vitesse 1 Tournez l interrupteur principal cl en position I 2 Placez le commutateur d alimentation du disque sur on 1 figure 10 3 Lorsque vous enfoncez le commutateur de d place ment...

Страница 40: ...les batteries en charge Voir figure 11 NOTE V rifiez le niveau d acide avant de proc der l op ration de charge des batteries V rifiez que chaque plaque est bien immerg e Ne remplissez pas compl tement...

Страница 41: ...e pour des batteries AGM Se r f rer au Manuel du chargeur pour les consignes A la fin de chaque travail effectuez les op rations suivantes V rifiez les batteries et au besoin ajoutez la quantit d eau...

Страница 42: ...ou sur le couvercle des batteries NE FUMEZ PAS 1 D posez le couvercle du compartiment des batteries 2 D connectez les batteries Utilisez un chiffon imbib d une solution d ammoniaque ou de bicarbonate...

Страница 43: ...au support du pivot 2 Retirez le sac poussi res 3 Appuyez vers le bas sur la jupe anti poussi re pour acc der au syst me de r glage 4 Desserrez la syst me de r glage du support du pivot et les boulon...

Страница 44: ...ON 20 20T FORM NO 71446A 43 1 2 3 4 5 6 Figure 12 DIAGNOSTIC DE PANNES Syst me de r glage du support du pivot Boulon avant du pivot un autre bou lon se trouve l arri re Vue depuis l arri re de la mach...

Страница 45: ...44 FORM NO 71446A Clarke Operator s Manual FUSION 20 20T...

Страница 46: ...Section II Parts and Service Manual 71446A FUSION 20 20T Clarke Operator s Manual FUSION 20 20T FORM NO 71446A 45 revised 1 11...

Страница 47: ...Battery 234 AH AGM 12V 3 5 Page 56 Handle Control Asm 1 6 980651 Washer 5 16 Flat 4 7 980652 Washer 5 16 Lock 8 8 85814A Screw 5 16 18 x 1 4 HH 2 Ref Part No Description Qty 9 85816A Screw 5 16 x 1 75...

Страница 48: ...ry 234 AH AGM 12V 3 5 980651 Washer 5 16 Flat 4 6 Page 57 Handle Control Asm 1 7 980652 Washer 5 16 Lock 8 8 85814A Screw 5 16 18 x 1 1 4 HH 2 Ref Part No Description Qty 9 Page 50 Body Asm 1 10 Page...

Страница 49: ...48 FORM NO 71446A Clarke Operator s Manual FUSION 20 20T Clarke Fusion 20 Body Assembly Drawing 1 11 3 3...

Страница 50: ...w 3 15 962957 Screw 10 16 x 1 2 Self Tab 3 16 56002873 Nut Hex Nyl Loc 10 32 4 17 DELETE 2 18 98470A Screw 10 32 x 1 00 4 19 980651 Washer 5 16 Flat 2 20 980652 Washer 5 16 Lock 2 21 85811A Screw 5 16...

Страница 51: ...50 FORM NO 71446A Clarke Operator s Manual FUSION 20 20T Clarke Fusion 20T Body Assembly Drawing 1 11 8 8...

Страница 52: ...Bags 1 20 30779A Cover Lower 1 21 980651 Washer 5 16 Flat 2 22 56002873 Nut Hex Nyl Loc 10 32 4 Ref Part No Description Qty 23 DELETE 2 24 52548A Tab 1 4 Screw 3 25 962957 Screw 10 16 x 1 2 Self Tap 3...

Страница 53: ...e Operator s Manual FUSION 20 20T Clarke Fusion 20 Frame Assembly Drawing Before February 2011 1 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3 12 16 17 13 18 19 20 13 22 23 24 25 21 26 27 28 29 9 31 30 19...

Страница 54: ...Spring 5 75 Compression 2 16 41036A Charger Battery 36VDC 25A 1 17 DELETED 2 18 54768A Clamp P 5 16 Steel 1 19 980652 Washer 5 16 Lock 10 20 81220A Nut Serrated Flange 3 21 85700A Screw 1 4 20 x 1 H...

Страница 55: ...54 FORM NO 71446A Clarke Operator s Manual FUSION 20 20T Clarke Fusion 20 Frame Assembly Drawing After February 2011 1 11...

Страница 56: ...Washer 3 8 S A E Flat 6 13 980651 Washer 5 16 Flat 8 14 980652 Washer 5 16 Lock 10 15 980657 Washer Lock 2 16 56381751 Plate Spring Base 1 17 56381777 Spring Compression 20 2 18 41036a Charger Batter...

Страница 57: ...e Operator s Manual FUSION 20 20T Clarke Fusion 20T Frame Assembly Drawing Before February 2011 1 11 1 2 3 4 5 6 7 8 12 10 11 16 13 14 15 16 17 18 19 20 21 9 22 4 22 23 24 25 26 27 28 29 4 26 30 31 32...

Страница 58: ...1 15 51143A Insulating Bushing 1 16 56003859 W Sh Serrated Ext Ss M10 3 17 41036A Charger Battery 36VDC 25A 1 18 DELETED 2 19 54768A Clamp P 5 16 Steel 1 20 980651 Washer 5 16 Flat 8 21 81220A Nut Ser...

Страница 59: ...58 FORM NO 71446A Clarke Operator s Manual FUSION 20 20T Clarke Fusion 20T Frame Assembly Drawing After February 2011 1 11...

Страница 60: ...31 I D X 1 06 O D 6 13 980645 Washer 3 8 S A E Flat 6 14 980651 Washer 5 16 Flat 8 15 980652 Washer 5 16 Lock 10 16 980657 Washer Lock 1 4 2 17 56381751 Plate Spring Base 1 18 56381777 Spring Compress...

Страница 61: ...826A Handle Control 1 5 920065 Nut 8 32 E S N A 2 6 41035A Meter Battery Low Voltage 1 7 980603 Washer 10 Lock Ext Tooth 2 8 920224 Nut 10 32 HEx 2 Ref Part No Description Qty 9 61920A Panel Control 1...

Страница 62: ...8 40750A Harness Potentiometer Asm 1 9 30683A Handle Control 1 10 920224 Nut 10 32 Hex 3 11 980603 Washer 10 Lock Ext Tooth 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Ref Part No Description...

Страница 63: ...62 FORM NO 71446A Clarke Operator s Manual FUSION 20 20T Clarke Fusion 20 and 20T Head Assembly Drawing 1 08 1 2 3 4 5 6 3 7 8 9 10 11 12 13 14 15 12 16 17 18 19 20 12 11 3 7 21...

Страница 64: ...ount Motor 1 9 54435A Gasket 2 Piece 1 10 30739A Shroud Dust 1 11 980646 Washer 1 4 Flat 6 12 980657 Washer Lock 1 4 7 13 85702A Screw 1 4 20 x 1 3 4 Hex Cap 4 14 54198A Pad Driver TSBUS2009 1034 1 57...

Страница 65: ...0T Transaxle 3 08 2 BLACK RED POSITIVE 1 4 3 1 52804A Motor Transaxle 1 2 52803A Brush Asm 2 3 51056A Elastomeric Sleeve 2 4 52801A Coupler Transaxle 1 Ref Part No Description Qty PARTS LIST MOTOR SPE...

Страница 66: ...Clarke Operator s Manual FUSION 20 20T FORM NO 71446A 65 Clarke Fusion 20 Electrical Schematic 7 08...

Страница 67: ...66 FORM NO 71446A Clarke Operator s Manual FUSION 20 20T Clarke Fusion 20T Electrical Schematic 7 08...

Страница 68: ......

Страница 69: ...A Nilfisk Advance Brand 14600 21st Avenue North Plymouth MN 55447 3408 www clarkeus com Phone 800 253 0367 Fax 800 825 2753 2011 Nilfisk Advance Inc...

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