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22

Service Maintenance

When carrying out any service
operation, make sure that the
correct procedures are followed.
See the Operator’s Manual
[chapter 9.1] for the complete
service requirements. In CEBIS
there is also a quick guide to the
service requirements.

Grease the appropriate grease
points as per the Operator’s
Manual. It is recommended
to grease the rotor bearings
every day.

When blowing down the whole combine,
taking extra care in the following areas:

• Engine
• Gearbox

• Cooling pack
• Stone trap

• Preparation trays

Tip:

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Содержание TUCANO 500

Страница 1: ...Information and Basic Field Settings TUCANO 500...

Страница 2: ...CONTENTS Introduction 4 6 9 Introduction and Safety Overview Cab Controls 10 12 13 14 17 20 Layout MONTANA CMOTION CEBIS Service Maintenance 22 24 Service Maintenance...

Страница 3: ...tion Cutterbar Cutterbar Adjustments Side Knife Divider Pre Separation Threshing Separation Cleaning Aid Losses 38 40 Losses Frequently Asked Questions 44 Frequently Asked Questions Wet Harvest Advice...

Страница 4: ...and efficiency but this can only be achieved with the correct operation and maintenance of the machine Make sure you are familiar with the operator s manual before using the machine The operator s ma...

Страница 5: ......

Страница 6: ...6 Overview Dimensions...

Страница 7: ...7 Overview Dimensions...

Страница 8: ...8 Overview Hybrid 4 Preconcave Applies to machine with APS threshing system 1 Feeder chains 2 Stone trap 5 Threshing drum 6 Main concave 3 Accelerator drum Applies to machine with APS threshing system...

Страница 9: ...Upper sieve 16 Chaff spreader 20 Grain elevator 10 Preparation pan 14 Grain auger 18 Deflector 22 Unloading auger 9 Return pan 13 Lower sieve 17 Straw chopper 21 Grain tank 11 Fan 15 Returns auger 19...

Страница 10: ...Open grain tank 1 Rotary button 2 Quick adjustment button 3 Information button 4 Escape button 1 2 3 5 6 7 8 9 14 21 15 16 19 18 17 20 10 11 12 13 4 6 Threshing 11 Lower sieve adjustment 14 Diff lock...

Страница 11: ...Controls Layout 11 EASY Losses Settings Service Maintenance Cab Controls 1 Hazard warning light 5 Air conditioner 2 Road travel safety swtich 3 Fold maize picker if fitted 1 2 3 4 5 5 4 4 Lighting pa...

Страница 12: ...indscreen washer 14 Park brake 9 Diesel engine output reduction 20 Main beam 11 Diesel engine fault 22 Alternator 2 Main beam 13 Not used 8 Diesel particulate filter loading too high 19 Not used 10 Re...

Страница 13: ...en 8 is pressed the machine is levelled horizontally and the cutterbar is then aligned with the ground Tip 6 MONTANA transport position 7 Automatic mode indicator 3 Manual right tilt 9 Radio preselect...

Страница 14: ...n unloading tube 3 Raise reel 12 Preset height 9 Raise front attachment fast slow 11 Lower front attachment fast slow 2 Reel forward 8 AUTOPILOT 17 Multifunction button 10 Cutting height control 4 Ree...

Страница 15: ...EASY Losses Settings Cab Controls Service Maintenance...

Страница 16: ...16 Cab Controls Notes...

Страница 17: ...10 1 2 3 4 5 6 7 11 9 8 1 Change button 6 Time display 7 Coolant temperature 3 Main menus 9 Fuel level 11 Engine RPM 2 Secondary displays different displays can be selected in user defined displays 8...

Страница 18: ...splay 2 Crop data and jobs 11 Cleaning throughput monitor 13 Returns monitor 15 Outline buttons direct access to settings 14 Ground speed 16 Crop type and moisture display 10 Diesel engine load 12 Sep...

Страница 19: ...ontrols CEBIS Service Maintenance How to change settings in CEBIS 1 Select the main menu to change 2 Select the sub menu 3 Select the operating menu 4 Select the dial 5 Use the slider or 6 The dial or...

Страница 20: ...tings in CEBIS 1 Tap the appropriate area here then adjust 2 Front attachment 3 Threshing mechanism 4 Separation settings 5 Cleaning settings system 6 Fan speed 7 Sieve settings and 8 Crop settings 9...

Страница 21: ...EASY Losses Settings Cab Controls Service Maintenance...

Страница 22: ...e complete service requirements In CEBIS there is also a quick guide to the service requirements Grease the appropriate grease points as per the Operator s Manual It is recommended to grease the rotor...

Страница 23: ...emoving please consult the drives section of the Operator s Manual They work in exactly the same way as the end to end tensioners except the belt is at the correct tension when the tabs overlap the fu...

Страница 24: ...k nuts M and K If the belt needs removing please consult the drives section of the Operator s Manual Pump drive belt tension is done with a gold tube type tensioner Check distance Y is 205mm if it is...

Страница 25: ...23 EASY Losses Settings Cab Controls Service Maintenance Service Maintenance Notes...

Страница 26: ...This should be carried out with the machine running threshing engaged at maximum speed and with no material in the machine The following items need to be zeroed on a daily basis Daily zeroing 1 Set z...

Страница 27: ...the AUTOCONTOUR end stops at the start of the season At the start of each crop make sure you have selected the correct crop type or your personal crop settings 1 2 Learn the working position of the c...

Страница 28: ...ould be fitted to CLAAS cutterbars The lifters should be fitted by placing the first one on the fifth finger from the RHS of the cutterbar and then on every fourth one thereafter Dividing Lifters To m...

Страница 29: ...ever with a spanner Use the top holes for short crops and the lower holes for tall crops The third hole from bottom is the standard setting If an issue occurs with crop wrapping around the table auger...

Страница 30: ...ng the length of the auger leaving just the middle ones Retractable fingers In exceptional wrapping conditions the speed of the auger can be slowed by optional sprockets on the chain drive shaft With...

Страница 31: ...e quick release couplings on the side of the cutterbar There is no need for a link pipe to be connected when the side knife is removed When fitting the side knife make sure that the cradle is tight to...

Страница 32: ...ntil the main concave De awning The stone trap is situated between the front elevator and the APS concave It is important that the stone trap is emptied regularly to allow for foreign objects to be ex...

Страница 33: ...the maximum amount of grain with minimum damage to grain and straw Over threshing can crack grains produce more chaff and use more power It is imperative for the performance of the machine that the co...

Страница 34: ...goes to the top 1 Clean the preparation trays daily this will help in keeping a clean sample When removing the prep trays for cleaning blow off the top of the gear box area to remove any chaff and du...

Страница 35: ...e rear of the machine the more steeper the angle for the air To adjust the wind throttle remove bolt B and move the lever Refit bolt and tighten nut Use these two settings with the fan speed Approxima...

Страница 36: ...e drum speed 1 Increase drum speed 2 Close the concave Returns Returns quantity and quality of grains OK Threshed grains in the returns Too much grain in returns Returns volume below 40 Returns volume...

Страница 37: ...Settings Notes 37 EASY Losses Settings Cab Controls Service Maintenance...

Страница 38: ...the cutterbar Are they coming from the sieves and or walkers At the rear of the combine Are the losses acceptable Adjust the reel position or check the knife for damage or wear Fit lifters to lift any...

Страница 39: ...ngage the chaff spreader and carry out a check behind the combine count the grains on the floor To check the losses from the sieves disengage the chaff spreader and engage the chopper and spread this...

Страница 40: ...tes 4 Close upper sieve 5 Close lower sieves 3 Increase the drum speed 4 Close the lower sieve 1 Reduce drum speed 2 Open the concave gap 3 Open the disawning plates Sieves Rotors High sieve losses 1...

Страница 41: ...back of the LASER PILOT should all be in the middle If the LEDs are 1 it is too high 2 it is too low 3 it is too far right 4 it is too far left To adjust the LASER PILOT you only need the panel spann...

Страница 42: ...40...

Страница 43: ...Notes 43 EASY Losses Settings Cab Controls Service Maintenance...

Страница 44: ...r is in its neutral position and both the footbrake pedals are applied then briefly press the gear rocker switch once to select a gear The machine goes off course when AUTOPILOT is engaged Make sure t...

Страница 45: ...in a wet harvest it is vital that the stone trap be emptied at least daily The worse the conditions the more frequently this should be done Emptying the stone trap Check that the APS concaves are clea...

Страница 46: ...that either the slides in the tank are too high or there is too much dirt in the system check auger timing Chopping wet straw This adds an extra load to the chopper drive Regularly check the tension o...

Страница 47: ...s advised that the following items are learnt A Learn AUTOCONTOUR limits 1 VARIO 2 and reel 3 4 end stops in the cutterbar section of CEBIS B With threshing and cutterbar engaged and the machine runni...

Страница 48: ...CLAAS Telematics CLAAS CEMOS Advisor Available on App Store and Google Android store Continue your learning CRUISE PILOT playlist Winter storage E Learning...

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