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SUCTION STRAINER

 

A suction strainer with adequate flow rate and minimum pressure drop should be used to keep contamination 
from entering the pump and system.  The maximum pressure drop (when dirty) across the strainer plus all 
other losses in the pump suction line at maximum fluid viscosity, including static lift, must not exceed the 
suction lift capability of the pump.  Regular cleaning of the suction strainer must be included in the mainte- 
nance of the machine. 

 

Note:  

Keeping the fluid and system clean is essential in achieving maximum pump life. 

 

BELT DRIVEN PUMPS – ALIGNMENT

 

Mount the sheaves as close to the bearing retainer as possible.  This minimizes the overhung load on the 
shaft. 
Align the sheaves with a straight edge so their faces are parallel with no offset.  Misaligned sheaves can cause 
noise, shorten belt life, and may reduce the bearing life of the pump and/or motor. 
Apply belt tension according to the belt manufacturer’s recommendations.  After tension is applied, recheck 
sheave alignment.  Do NOT overtension belts.  While loose belts slip and wear excessively, excessive belt 
tension may cause misalignment, belt failures, and in extreme cases, a shaft failure. 
For smooth, quiet, high speed operation, sheaves must be balanced and shaft bores must be concentric with 
belting grooves. 
When matched belts are removed, they should be kept in sequence and replaced exactly in the grooves from 
which they were removed. 

 

DIRECT DRIVEN PUMPS – ALIGNMENT

 

All pump-driver sets must be checked for proper alignment when the unit is installed and after all piping has 
been connected to the pump.  Factory alignment will most likely be disturbed during shipment and installation. 

 

A flexible coupling is not intended to permit permanent misalignment.  Proper alignment must be established 
and maintained to obtain maximum pump life.  Follow these steps: 

 

1.   Install the pump and/or motor. 
2.   Before aligning the units, be sure that all stresses are removed from the pump and that the foot of the 

pump case fully conforms to its support. 

3.   Set the coupling end face gap as specified by the coupling manufacturer. 
4.   Perform rough alignment of the face and rim of the coupling using feelers and a straight edge. 
5.   Perform the final alignment of the pump and driver shaft using dial indicators.  Acceptable alignment has 

been obtained when the F.I.R. is less than or equal to .005" in both the face (angularity) and the rim 
(parallelism) checks while rotating both shafts together 360

°

6.   In special cases, “hot alignment” when the pump and motor are at operating temperature may be required. 

 

Periodically check the alignment of the pump and its driver.  Realign as necessary.  Maintaining proper align- 
ment is necessary for quiet operation and maximum equipment life. 

 

ROTATION

 

Before connecting the belts our coupling, check the driver rotation to be sure it matches the required rotation 
of the pump.  Extended reverse rotation may cause damage. 
When the coupling is connected and shafts are correctly aligned, the pump should turn freely by hand. 

 

On initial start-up, it is suggested that the driver be “jogged” quickly before continuous operation to be sure the 
system and pump and motor are functioning properly and rotating in the intended direction. 

Содержание G3DB Series

Страница 1: ...ST SERIES G3DB AG3DB ELEVATOR WARNING This manual and GENERAL INSTRUCTIONS MANUAL CA 1 should be read thoroughly prior to pump installation operation or maintenance SRM00059 Rev 05 20 0051 February 2020 was G3DB AG3DB Elevator ...

Страница 2: ...structions identified by the following symbol could affect safety for persons Safety instructions where electrical safety is involved are identified by Safety instructions which shall be considered for reasons of safe operation of the pump and or protection of the pump itself are marked by the sign ATTENTION ATTENTION If operation of this pump is critical to your business we strongly recommend you...

Страница 3: ...ignate the desired part by the IDP number and name as listed in Table 1 and pump assembly drawing in this instruction manual INTRODUCTION This manual covers all sizes of type G3DB and AG3DB Imo pumps for hydraulic elevator service Field repairs are generally limited to replacing the mechanical seal and bearing This manual provides instructions cover ing these operations INLET POSITION To remove in...

Страница 4: ...ment when the unit is installed and after all piping has been connected to the pump Factory alignment will most likely be disturbed during shipment and installation A flexible coupling is not intended to permit permanent misalignment Proper alignment must be established and maintained to obtain maximum pump life Follow these steps 1 Install the pump and or motor 2 Before aligning the units be sure...

Страница 5: ...in the system vent air from the system on start up The relief valve should be about 5 above maximum system operating pressures Do NOT set the relief valve higher than the maximum pressure rating of the pump MAINTENANCE GENERAL If the installation and alignment instructions have been carefully followed the pump should operate satisfacto rily with very little attention Field maintenance is generally...

Страница 6: ... rotor assembly Power rotor assembly consists of power rotor bearing bearing spacer retaining rings and mechanical seal a Remove coupling or sheave b Remove hex bolts 18 c Remove bearing retainer 17 d Pull power rotor assembly out of pump case 2 Remove the outer retaining ring from the power rotor with a screwdriver 13 3 Remove the inner retaining ring from its groove by pulling back the mechanica...

Страница 7: ... shim stock is used twist the seal subassembly in the same direction as the wrap of the shim stock when installing it 5 Insert seal gasket furnished with new mechanical seal into the bore of inboard end cover 46 Clean and lubricate the face of the carbon ring in the mechanical seal and place the stationary seat and bearing spacer on the power rotor 6 Install inner retaining ring 7 Place the ball b...

Страница 8: ...CIRCOR 1710 Airport Road PO Box 5020 Monroe NC USA 28111 5020 Tel 1 877 853 7867 Email cc circor com Web www circorpt com 2020 CIRCOR Pumps North America LLC All rights reserved ...

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