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GENERAL INSTRUCTIONS

 

 

The instructions found herein cover the disassembly, assembly and parts identification of Series G3DB and 
AG3DB pumps. 

 

NOTE:   

Individual contracts may have specific provision that vary from this manual.  Should any questions 

arise which may not be answered by these instructions, refer to the General Instructions Manual, 
CA-1, provided with your order.  For further detailed information and technical assistance please 
refer to Imo Pump, Technical Service Department at (704) 289-6511. 

This manual cannot possibly cover every situation connected with the installation, operation, inspection and 
maintenance of the equipment supplied.  Every effort was made to prepare the text of the manual so that 
engineering and design data is transformed into the most easily understood wording.  Imo Pump must as- 
sume the personnel assigned to operate and maintain the supplied equipment and apply this instruction 
manual have sufficient technical knowledge and are experienced to apply sound safety and operational prac- 
tices which may not be otherwise covered by this manual. 

 

ORDERING INSTRUCTIONS

 

 

All correspondence pertaining to renewal parts for the equipment must refer to the instruction manual number 
and should be addressed to the nearest Imo representative.  The handling of renewal orders will be greatly 
facilitated if the following directions are carefully observed: 
1.   Give the number of the instruction manual. 
2.   Give the model number of the pump for which the part is desired.  This number appears on the nameplate. 
3.   Designate the desired part by the IDP number and name as listed in Table 1 and pump assembly drawing 

in this instruction manual. 

INTRODUCTION

 

 

This manual covers all sizes of type G3DB and AG3DB Imo pumps for hydraulic elevator service.  Field repairs 
are generally limited to replacing the mechanical seal and bearing.  This manual provides instructions cover- 
ing these operations. 

 

INLET POSITION

 

To remove inlet head, remove the cap screws or bolts (10) and rotate the inlet head to the desired position, 
taking care not to damage the gasket (8).  A damaged gasket must be replaced.  To reassemble, replace the 
inlet head, lubricate the threads with oil and retorque the bolts (value given for the particular size pump in 
Table 1, page 3. 

 

PIPING

 

Piping to the pump must be independently supported and not allowed to impose strains on the pump.  Such 
strains, if imposed, may cause distortion and malfunction of the pump. 

 

 

WARNING

 

 

Prior to adding oil and start-up of your new or replacement pump, clean the tank and flush all 
lines free of debris that will have accumulated during fabrication and installation.  One large 
particle can fail the pump in a fraction of a second. 

 

PRIMING

 

For those units that do not have an overhead tank, a priming connection in the suction line should be provided. 
Prime the pump before initial start-up by pouring hydraulic fluid into the priming point or pump suction.  Rotate 
the pump slowly by hand until the rotors are wet and the suction line is as full of fluid as possible. 

 

SUCTION LINE

 

All joints in the suction line must be tight and sealed to prevent air from being drawing into the pump with 
negative suction pressure.  Position the suction line and/or inlet head so the fluid cannot drain from the pump 
while shut down. 

Содержание G3DB Series

Страница 1: ...ST SERIES G3DB AG3DB ELEVATOR WARNING This manual and GENERAL INSTRUCTIONS MANUAL CA 1 should be read thoroughly prior to pump installation operation or maintenance SRM00059 Rev 05 20 0051 February 2020 was G3DB AG3DB Elevator ...

Страница 2: ...structions identified by the following symbol could affect safety for persons Safety instructions where electrical safety is involved are identified by Safety instructions which shall be considered for reasons of safe operation of the pump and or protection of the pump itself are marked by the sign ATTENTION ATTENTION If operation of this pump is critical to your business we strongly recommend you...

Страница 3: ...ignate the desired part by the IDP number and name as listed in Table 1 and pump assembly drawing in this instruction manual INTRODUCTION This manual covers all sizes of type G3DB and AG3DB Imo pumps for hydraulic elevator service Field repairs are generally limited to replacing the mechanical seal and bearing This manual provides instructions cover ing these operations INLET POSITION To remove in...

Страница 4: ...ment when the unit is installed and after all piping has been connected to the pump Factory alignment will most likely be disturbed during shipment and installation A flexible coupling is not intended to permit permanent misalignment Proper alignment must be established and maintained to obtain maximum pump life Follow these steps 1 Install the pump and or motor 2 Before aligning the units be sure...

Страница 5: ...in the system vent air from the system on start up The relief valve should be about 5 above maximum system operating pressures Do NOT set the relief valve higher than the maximum pressure rating of the pump MAINTENANCE GENERAL If the installation and alignment instructions have been carefully followed the pump should operate satisfacto rily with very little attention Field maintenance is generally...

Страница 6: ... rotor assembly Power rotor assembly consists of power rotor bearing bearing spacer retaining rings and mechanical seal a Remove coupling or sheave b Remove hex bolts 18 c Remove bearing retainer 17 d Pull power rotor assembly out of pump case 2 Remove the outer retaining ring from the power rotor with a screwdriver 13 3 Remove the inner retaining ring from its groove by pulling back the mechanica...

Страница 7: ... shim stock is used twist the seal subassembly in the same direction as the wrap of the shim stock when installing it 5 Insert seal gasket furnished with new mechanical seal into the bore of inboard end cover 46 Clean and lubricate the face of the carbon ring in the mechanical seal and place the stationary seat and bearing spacer on the power rotor 6 Install inner retaining ring 7 Place the ball b...

Страница 8: ...CIRCOR 1710 Airport Road PO Box 5020 Monroe NC USA 28111 5020 Tel 1 877 853 7867 Email cc circor com Web www circorpt com 2020 CIRCOR Pumps North America LLC All rights reserved ...

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