Cincinnati KS-70 Скачать руководство пользователя страница 14

4600 N. Mason Montgomery Road  

·

  

Mason, OH 45040

 

800

-

677

-

0076  

·

  Fax: 513

-

923

-

5694

www.CinInd.com  

·

  [email protected]

 

A Subsidiary of The Armor Group, Inc.

 

Version 1.04

 

October 2014

 

Note

:  During  first  week  of  operation,  closely  inspect 

spray  nozzles  and  hub  assemblies  for  debris  which 
may have collected.  Clean as per IX.B.

 

Caution

: Shut off power at the disconnect 

before opening the control panel.

 

Note

:  Gas  burner  delay  timer  (1TR)  in  control  panel 

prevents  buildup  of  fumes  in  burner  prior  to  ignition. 
Timer is preset at five seconds.

 

Note

:  We  recommend  adjustments  to  the  burner  be 

made  by  your  local  gas  company  or  a  reputable 
service company.

 

Important

:  For  satisfactory  cleaning  the  proper 

detergent must be used.

 

Local  sales  or  factory  representative  will  assist  in 
initial start up unless otherwise stated in order.

 

1. Remove  grip  strut  walkway  from  inside  of

machine.  Open  drain  valve.  Remove  filter  and
pump protection screens.

2. Flush  out  tank  and  inside  walls,  preferably  with

high

-

pressure  hose,  to  remove  contaminants,

which  may  remain  from  fabrication,  shipment,  or
installation.  With  subsequent  cleaning,  after
washer  operation,  care  must  be  taken  to  clean
float switches, heating elements, tank corners, and
pump compartment.

3. When  cleaning  is  completed,  close  drain  and

replace screens and walkway.

4. To fill tank open manual valve and allow water to

rise  to  the  overflow  level.  If  option  included  on
washer,  press  A

UTOMATIC

  W

ATER

  F

ILL

  button  on

the control panel.

1. Verify  that  tank  is  filled.  Low  level  cutoff  float,

provided  with  gas  and  electric  heat,  will  prevent
tank heat from being activated when water is low.

2. Set desired wash temperature (140°

-

160° F).

3. Turn on power to washer at disconnect switch.

4. Steam  Heat 

-

  Open  manual  steam  valve;  turn

control panel heat switch to ON.

5. Electric  Heat

-

Turn  control  panel  HEAT  switch  to

on.

Tank Preparation

 

On initial start

-

up, check rotation of all motors. 

Rotation of Motors

 

Activating Tank Heat Assembly

 

When  hot  water  is  supplied  directly  to  the  washer 
rinse manifold, customer's heater must be adjusted to 
provide  the  desired  temperature  on  the  rinse 
temperature gauge in the control panel. 

 

The  electric  and  gas  booster  heaters  are 
thermostatically  controlled  and  preset  at  time  of 
manufacture  to  provide  a  (180

-

195  deg.  F)  rinse. 

Consult the respective operating manual enclosed. 

 

The steam booster heater is sized to provide a (180

-

195  deg.  F)  rinse  at  rated  flow  and  pressure  when 
supplied  with  10

-

15  PSI.  of  steam.  See  dimension 

print.  Further  temperature  adjustment  can  be  made 
by use of a steam pressure regulator.

 

Rinse Water Temperature Control

 

6. Gas Heat

a. Open manual gas valve and turn combination

gas valve to 

ON

.

b. Turn control panel heat switch to 

ON

.

c. Burner  is  automatically  lit.  The  draft  inducer,

when furnished, will be energized.

d. A damper in exhaust stack should be used to

control the amount of draft.

When 

the 

wash 

water 

reaches 

operating 

temperature,  add  desired  amount  of  cleaning 
compound. 

Consult 

chemical 

supplier 

for 

recommendations.

 

(Cont.)

 

Detergent

 

Page 10 

KS-70 R

ACK

 W

ASHER

 

S

TARTUP

 

Содержание KS-70

Страница 1: ...KS 70 RACK WASHER Version 1 04 October 2014 ...

Страница 2: ...diary of The Armor Group Inc Version 1 04 October 2014 This ALVEY WASHING EQUIPMENT machine was installed by lead installer on the day of month day year Serial Customer PO Manufacturer SO For parts and services call ARMOR AFTERMARKET at 1 800 725 9957 or email partsandservice armoraftermarket com KS 70 RACK WASHER ...

Страница 3: ...n order replacement 2 We are entitled to original equipment manufacturer discounts which are passed on to our customers 3 It is our primary responsibility to serve you in a timely and professional manner A suggested spare parts list for your machine is included in the CD we are providing your company This CD has been created to assist you in learning about and using your new machine The program wi...

Страница 4: ...r 2014 Section Title Page I Warranty and Notice 1 II General Description 3 III Assembly of Washer and Auxiliary Equipment 6 IV Service Connections 8 V Start Up 9 VI Sequence of Operations 10 VII Shut Down 11 VIII Service and Maintenance 12 IX Trouble Shooting Guide 13 X Recommended Spare Parts 16 XI Illustrations See Attached KS 70 RACK WASHER TABLE OF CONTENTS ...

Страница 5: ...the agreed terms If Manufacturer gives Purchaser possession before final payment is made it is hereby mutually agreed that a The title and the right of possession of the Equipment shall transfer to the Purchaser upon shipment provided however Manufacturer shall retain a purchase money security interest lien on each piece of Equipment including without limitation any accessories to such Equipment p...

Страница 6: ...ufacturer b EXCEPT AS SPECIFICALLY PROVIDED IN a ABOVE MANUFACTURER MAKES NO WARRANTY EXPRESS OR IMPLIED RELATING TO THE EQUIPMENT ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE c Manufacture does not provide a separate warranty for parts or components not manufactured by Manufacturer Equipment parts and accessories made by other manufacturers are warranted only to the extent of the ori...

Страница 7: ...ufacturer b EXCEPT AS SPECIFICALLY PROVIDED IN a ABOVE MANUFACTURER MAKES NO WARRANTY EXPRESS OR IMPLIED RELATING TO THE EQUIPMENT ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE c Manufacture does not provide a separate warranty for parts or components not manufactured by Manufacturer Equipment parts and accessories made by other manufacturers are warranted only to the extent of the ori...

Страница 8: ...ay Manufacturer for the anticipated profit of the entire contract Manufacturer may by written notice to Purchaser and without any liability cancel Purchaser s contract if Purchaser i fails to perform any of the terms and conditions hereof and does not cure such failure within a period of 10 days after receipt of written notice from Manufacturer specifying such failure ii in Manufacturer s opinion ...

Страница 9: ...ects work to a recirculating high pressure spray wash through two rotating spray arms followed by a fresh water rinse The wash tank is manually filled with cold or hot water which is heated by one of the optional systems a steam injector steam heated coils electric immersion heaters or a natural gas or propane burner The wash water temperature is thermostatically controlled AVAILABLE OPTIONS Rinse...

Страница 10: ...ted confirm that there is sufficient space for the machine loading ramp Receiving the Machine The machine will be received disassembled The wash chamber and attached equipment have been removed from the tank in preparation for shipment Panel flanges and tank is match marked before disassembly of wash chamber Wiring is disconnected at junction boxes with leads marked piping is disconnected at union...

Страница 11: ...hten only those bolts holding front assembly to the tank 7 Align next adjacent panels and tighten bolts attaching them to the front panel assembly Start at the bottom Repeat for each successive Interior Piping 1 Attach interior rinse piping to rinse manifolds at unions and extend threaded nipple through chamber wall Secure with pipe nuts and rubber and metal washers Bolt rinse manifold brackets to...

Страница 12: ... assembly with clips provided 3 Steam booster heater option Attach water inlet steam inlet and condensate piping assemblies to booster heater Attach rinse booster solenoid coil to steam valve Attach piping assembly between booster and external rinse manifold 4 Electric and gas booster heater option Attach piping assembly between booster and external rinse manifold 5 Verify that all rinse water and...

Страница 13: ...de diameter burner exhaust tube The stack should have no horizontal run stack sections should be lapped in the direction of flow It may be advisable to install damper in exhaust stack to control draft See sketch When optional draft inducer is furnished enough flexible conduit is included to allow inducer to be mounted in stack within 3 from top of washer VENTILATION Use 7 9 16 inside diameter wate...

Страница 14: ...ER FILL button on the control panel 1 Verify that tank is filled Low level cutoff float provided with gas and electric heat will prevent tank heat from being activated when water is low 2 Set desired wash temperature 140 160 F 3 Turn on power to washer at disconnect switch 4 Steam Heat Open manual steam valve turn control panel heat switch to ON 5 Electric Heat Turn control panel HEAT switch to on...

Страница 15: ...uminum Use of an automatic detergent dispenser is recommended To insure economical use of the compounds sensing probes must be kept clean of any foreign matter If in powder form pour detergent into wash tank close door and run wash cycle until compound has been dissolved Avoid rinse cycle to prevent unnecessary dilution Consult chemical supplier for equipment recommendations Detergent Cont Note Se...

Страница 16: ...light medium or heavy soil position depending soil conditions 4 Push the green Cycle Start Button to begin wash cycle The red In Cycle Indicator will light and stay lit until the cycle is complete 5 Unload washer after In Cycle indicator goes off and wash cycle ends Detergent When the solution reaches operating temperature add the proper amount of cleaning compound at the rate recommended by your ...

Страница 17: ...tely 3 Remove the filter and pump protection screens flush tank and inside walls with water Clean sludge and scale from the heating system and float switches 4 Prepare for next start up Fill wash tank and add detergent Run wash pump through 2 minute cycle to flush out piping and moving parts The door should be left partially open to help eliminate odors 5 Turn off power at disconnect switch Page 1...

Страница 18: ...n bearings should be greased at regular intervals See fan operating and maintenance instructions included with this manual OPTIONAL RINSE WATER BOOSTER HEATERS The booster heater raises the water temperature to meet sanitation requirements for rinsing 180 195 F See Sec V for required services Each booster has been designed and selected to operate on specific pressures temperatures and volumes Oper...

Страница 19: ...n Worn impeller Worn wear ring Bent shaft Clogged impeller PROBLEM DIAGNOSIS Motor overheating Low voltage High current draw missing spray nozzles Faulty motor or motor cooling fan Motor running backwards Motor vibration Bent shaft Worn bearings Blown fuse on transformer secondary Motor will not start Overload has dropped out Faulty door switch door not fully closed Faulty programmable relay Wash ...

Страница 20: ... vapor Water temperature too high Water pressure flow too high Rinse temperature too low Inlet water temperature too low does not match design conditions Gas Electric booster temperature controller improperly adjusted Steam Booster low steam pressure Steam Booster clogged strainer Steam Booster back pressure in condensate line Steam Booster faulty steam trap Rinse Exhaust Fan Motor PROBLEM DIAGNOS...

Страница 21: ...y temperature controller Faulty thermocouple Faulty igniter igniter module or plug See Burner manual for more Faulty low level float switch Shuts off periodically Loss of gas Low High Pressure Improper adjustment of complete unit Negative air pressure Fire will not enter tube Negative air pressure draft inducer required Overheats Temperature controller set too high Faulty temperature controller Lo...

Страница 22: ... CINCINNATI INDUSTRIALMACHINERY ISO 9001 Quality ...

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