CIMLINE K5 Скачать руководство пользователя страница 6

 

 

 

 

OPERATOR PREPARATION 

READ INSTRUCTIONS THOROUGHLY. 

 

WARNING! AN UNINFORMED OR UNTRAINED OPERATOR CAN SUBJECT HIMSELF AND 

OTHERS TO SEVERE DANGER! 
 

WARNING! NEVER ALLOW AN UNTRAINED PERSON TO OPERATE THIS KETTLE!

SERIOUS INJURY MAY RESULT FROM THEIR ACTIONS  
 

WARNING! WEARING IMPROPER OR INADEQUATE CLOTHING NOT SPECIFIED BELOW 

CAN CAUSE SERIOUS INJURY IN CASE MATERIAL SPLASHES OR IS SPRAYED ON OR 

AT THE OPERATOR. 
 

Be dressed for the job: 

Wear a long-sleeved shirt, buttoned at the cuffs. 

Wear long pants without cuffs. 

Wear gloves, snug fitting at the cuffs. 

Wear heavy shoes with high tops 

Wear hard hat with face shield attachment. Face shield must be in place while operating kettle. 

_____________________________________________________________________________ 
 

EQUIPMENT AND WORKSITE PREPARATION 

 

Pre-operation checklist: 

Check all LP valves, hoses and attachments carefully. Make sure there are no gas leaks. 

Remove all debris from inside the kettle. 

Have a CO2 or dry powder fire extinguisher for the job and that it’s in good operating condition. 

Check to make sure you have the right fuel for the kettle you are operating. 

 

WARNING! USING LIQUID LP WITH A VAPOR BURNER CAN CAUSE SERIOUS INJURY 

AND FIRE! 

 

Inspect the kettle for worn or broken parts, cracks and loose parts. Make repairs before using. 
 

Selecting the kettle setup area: 

Locate the kettle close to the area to be worked on.  

Avoid locating kettle near openings and air intakes on a building. 

Select a clear, level area with firm ground. 

Locate kettle away from flammable materials and electrical wires. 
 

Setup properly: 

Lower the front jack and rear drop leg before disconnecting the hitch. Chock the front and back 

wheels when the kettle is in its operating position. Make sure the kettle is level and will not rock. 

Placing tar paper underneath the kettle will protect the ground from spillage. 

Set up a warning line system around the kettle working area. Keep unauthorized people away. 

Keep all engine fuel upwind from the kettle and away from open flames. 

Place Material containers to be used that day in a location convenient for loading the kettle. 

 

Materials should be placed in a flat and level area with no clutter, debris or TRIP 

HAZARDS nearby. 

Содержание K5

Страница 1: ...ents Read it to them if necessary Letting poorly trained workers use this machine can result in property or machine damage and or serious injury or death to personnel This machine was designed for the sole purpose of heating and applying Asphalt Tack grade material Attempting to heat and apply any other material in this machine can cause machine damage unsatisfactory results and in the case of hig...

Страница 2: ......

Страница 3: ...DING 7 ATTACHING CHECKING LP TANK 7 LIGHTING BURNERS 8 ENIGNE OPERATION 10 SPRAYING MATERIAL 12 INSTALLING OPTIONAL SPRAY BAR ATTACHMENT 13 USING OPTIONAL SPRAY BAR ATTACHMENT 15 FLUSHING PUMP HOSE WAND 15 GENERAL MAINTAINENCE 16 TOOL BOX TALK 16 PARTS LIST 17 RECIRCULATION ASSEMBLY 18 BURNER ASSEMBLY 19 NOTES 20 WARNINGS 21 ...

Страница 4: ...le Never operate torches without pressure regulator and gauge IN CASE OF A FIRE CLOSE MANHOLE Never throw water on a kettle fire Shut off the valve at tank Use fire extinguisher on any flames outside the vat to prevent the spread of fire If fire threatens to spread call the fire department PREVENTION Clean kettle twice a year and monitor temperatures per instructions to avoid kettle fires Never le...

Страница 5: ...TOWING Before setting up to tow know how much weight is to be towed Look up the weight of your kettle in the specification chart Figure 7 5 pounds for every gallon of material in the kettle Make certain the towing vehicle and hitch is rated to tow the total weight of your kettle The kettle must be level when towing to maintain adequate tongue weight Make certain the hitch is secure and that safety...

Страница 6: ...ob and that it s in good operating condition Check to make sure you have the right fuel for the kettle you are operating WARNING USING LIQUID LP WITH A VAPOR BURNER CAN CAUSE SERIOUS INJURY AND FIRE Inspect the kettle for worn or broken parts cracks and loose parts Make repairs before using Selecting the kettle setup area Locate the kettle close to the area to be worked on Avoid locating kettle ne...

Страница 7: ...r work area is clear of flammables The use of CO2 fire extinguisher is highly recommended for control of kettle fires If no fire extinguisher is available cover the fire with some sort of powdered cement sand or dirt If the fire threatens to spread call the fire depart ment _____________________________________________________________________________ ATTACHING CHECKING LP TANK Before each use chec...

Страница 8: ... Tank to 1 3 open Ignite the Lighter Wand On the Safety Valve press and hold Red Button for 1 second then let go Hold the tip of lit Ignitor Wand near the back of the Burner AT THE SAME TIME press and hold the Red Button on Safety Valve Once Burner lights remove Ignitor Wand and extinguish while continuing to hold Red Button CONTINUE TO HOLD RED BUTTON for 20 30 seconds after Burner has been lit T...

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Страница 10: ...hrottle lever slightly to the left Turn the engine switch to the ON position Pull the starter grip lightly until resistance is felt then pull briskly NOTE Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter To stop the engine move the throttle lever fully to the right turn the engine switch to the OFF position and turn the fuel valve to t...

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Страница 12: ...Main Tank Valve is in the Pump Position so Material will get from Tank to Pump Make sure the Bypass Valve the upper most valve is open Start the Engine according to Engine manufacturers recommendations See Page 9 Once the Engine Pump is running it will circulate the Material in the Tank through the Bypass Valve This will help even out the temperature in the vat It is recommended to keep the Engine...

Страница 13: ...flow of material comes out of Wand Close the Wand valve Go to the area to be sprayed hold Spray Wand approximately 12 inches from the ground and open the Ball Valve on Wand to begin spraying Keep the bitumen level above the flue Tubes during the operation of the Kettle WARNING UNCOVERED FLUES CAN BECOME TOO HOT AND CAUSE A FIRE OR FLASH SERIOUS INJURY MAY RESULT ___________________________________...

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Страница 15: ... SECURE UPRIGHT AND AWAY FROM HEAT WARNING NEVER LEAVE THE KETTLE UNATTENDED WHILE RUNNING IT IS VERY IMPORTANT THAT THE OPERATOR READS AND UNDERSTANDS THESE INSTRUCTIONS __________________________________________________________________________ FLUSHING PUMP HOSE WAND Shut Spray Wand valve Make Sure Bypass Valve is closed completely Turn Main Tank Valve from PUMP MATERIAL to PUMP SOLVENT Open Sol...

Страница 16: ...ached to a small chain so it is available at all times when filling your day units Make sure all your LP gas containers have the necessary safety relief valves to prevent over filling and over pressuring When changing the LP gas containers or making hose connections all connections and hoses should be checked for leaks and breaks When transporting LP gas containers to and from the job sites make s...

Страница 17: ... set of 4 154271 Solvent Tank Cap 154265 Main Tank Valve 120838 Hoses Solvent Tank to Main Tank Valve 171981 Pump to Plumbing Assembly 171979 Plumbing Assembly to Hose Reel 171980 Plumbing Assembly to Spray Bar 171984 Spray Bar Manifold to Spray Bar Arms 171983 Main Wand Hose 50 Ft 171990 Spray Wand Complete 405460 Tank Screen inside Tank 423093 Molasses Valve 404842 Tires 140381 Ball Hitch 2 4032...

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Страница 20: ...ACEMENTS Address Fax 800 820 3268 Cimline Inc Company Name______________________ 2601 Niagara Lane Address_____________________________ Plymouth MN 55447 City and State________________________ Attention Sales Dept Zip code_____________________________ Fax 866 557 1974 Attention_____________________________ This space is intentionally left blank ...

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