Chrysler Voyager 2000 GS Скачать руководство пользователя страница 23

PROPORTIONAL PURGE SOLENOID

DESCRIPTION

OPERATION

All vehicles use a proportional purge solenoid. The

solenoid regulates the rate of vapor flow from the
EVAP canister to the throttle body. The PCM oper-
ates the solenoid.

During the cold start warm-up period and the hot

start time delay, the PCM does not energize the sole-
noid. When de-energized, no vapors are purged.

The proportional purge solenoid operates at a fre-

quency of 200 hz and is controlled by an engine con-
troller circuit that senses the current being applied
to the proportional purge solenoid and then adjusts
that current to achieve the desired purge flow. The
proportional purge solenoid controls the purge rate of
fuel vapors from the vapor canister and fuel tank to
the engine intake manifold.

LEAK DETECTION PUMP

DESCRIPTION

The leak detection pump is a device used to detect

a leak in the evaporative system.

The pump contains a 3 port solenoid, a pump that

contains a switch, a spring loaded canister vent valve
seal, 2 check valves and a spring/diaphragm.

OPERATION

Immediately after a cold start, when the engine

temperature is between 40°F and 86°F, the 3 port
solenoid is briefly energized. This initializes the

pump by drawing air into the pump cavity and also
closes the vent seal. During non-test test conditions,
the vent seal is held open by the pump diaphragm
assembly which pushes it open at the full travel posi-
tion. The vent seal will remain closed while the
pump is cycling. This is due to the operation of the 3
port solenoid which prevents the diaphragm assem-
bly from reaching full travel. After the brief initial-
ization period, the solenoid is de-energized, allowing
atmospheric pressure to enter the pump cavity. This
permits the spring to drive the diaphragm which
forces air out of the pump cavity and into the vent
system. When the solenoid is energized and de-ener-
gized, the cycle is repeated creating flow in typical
diaphragm pump fashion. The pump is controlled in
2 modes:

PUMP MODE: The pump is cycled at a fixed rate

to achieve a rapid pressure build in order to shorten
the overall test time.

TEST MODE: The solenoid is energized with a

fixed duration pulse. Subsequent fixed pulses occur
when the diaphragm reaches the switch closure
point.

The spring in the pump is set so that the system

will achieve an equalized pressure of about 7.5 inches
of water.

When the pump starts, the cycle rate is quite high.

As the system becomes pressurized, pump rate drops.
If there is no leak, the pump will quit. If there is a
leak, the test is terminated at the end of the test
mode.

If there is no leak, the purge monitor is run. If the

cycle rate increases due to the flow through the
purge system, the test is passed and the diagnostic is
complete.

The canister vent valve will unseal the system

after completion of the test sequence as the pump
diaphragm assembly moves to the full travel position.

LEAK DETECTION PUMP PRESSURE SWITCH

DESCRIPTION

The primary components within the leak detection

pump assembly are: a three-port leak detection sole-
noid valve, a pump assembly that includes a spring
loaded diaphragm, a reed switch which is used to
monitor the pump diaphragm movement (position),
two check valves, and a spring loaded vent seal
valve.

OPERATION

The leak detection pump LDP assembly incorpo-

rates two primary functions: it detects a leak in the
evaporative system, and it seals the evaporative sys-
tem so that the required leak detection monitor test
can be run.

Fig. 2 Proportional Purge Solenoid

1 – PROPORTIONAL PURGE SOLENOID

NS

EMISSION CONTROL SYSTEMS

25 - 23

DESCRIPTION AND OPERATION (Continued)

Содержание Voyager 2000 GS

Страница 1: ...or mance of EGR system The software was rewritten to enable the PCM to carry out the responsibilities to meet these required guidelines The PCM now contains a Task Manager OPERATION The Powertrain Con...

Страница 2: ...fer to Misfire Monitoring in this section Additionally the PCM may reset turn off the MIL when one of the following occur PCM does not detect the malfunction for 3 con secutive trips except misfire an...

Страница 3: ...able range detected during reading of barometric pressure at key on P0107 M Map Sensor Voltage Too Low MAP sensor input below minimum acceptable voltage P0108 M Map Sensor Voltage Too High MAP sensor...

Страница 4: ...Sensor Shorted To Voltage Oxygen sensor input voltage maintained above normal operating range P0145 1 3 O2 Sensor Slow Response Oxygen sensor response slower than minimum required switching frequency...

Страница 5: ...on detected in control circuit for injector 2 or the INJ 2 injector bank P0203 M Injector 3 Control Circuit An open or shorted condition detected in control circuit for injector 3 or the INJ 3 injecto...

Страница 6: ...dance P0355 M Ignition Coil 5 Primary Circuit Peak primary circuit current not achieved with maximum dwell time High Impedance P0356 M Ignition Coil 6 Primary Circuit Peak primary circuit current not...

Страница 7: ...Failure Incorrect input state detected for the power steering switch circuit PL High pressure seen at high speed P0600 M PCM Failure SPI Communications No communication detected between co processors...

Страница 8: ...The overdrive solenoid is unable to engage the gear change from 3rd gear to the overdrive gear P0801 Reverse Gear Lockout Circuit Open or Short An open or shorted condition detected in the transmissi...

Страница 9: ...leak P1388 Auto Shutdown Relay Control Circuit An open or shorted condition detected in the ASD or CNG shutoff relay control ckt P1389 No ASD Relay Output Voltage At PCM No Z1 or Z2 voltage sensed wh...

Страница 10: ...erature sensor input above acceptable voltage P1493 M G Ambient Batt Temp Sen Volts Too Low External temperature sensor input below acceptable voltage P1494 M Leak Detection Pump Sw or Mechanical Faul...

Страница 11: ...the control module P1697 M PCM Failure SRI Mile Not Stored Unsuccessful attempt to update Service Reminder Indicator SRI or EMR mileage in the control module EEPROM P1698 M No CCD J1850 Message From...

Страница 12: ...and a vacuum operated valve The EGR monitor is used to test whether the EGR system is operating within specifications The diagnostic check activates only during selected engine driving conditions Whe...

Страница 13: ...n which catalyst damage is likely to occur the MIL flashes and a DTC is stored in a Freeze Frame The engine defaults to open loop operation to prevent increased fuel flow to the cylinders Once misfire...

Страница 14: ...off idle For example if a Purge Free cell is labeled PFC1 it would hold the value for Adaptive Memory cell C1 under non purge condi tions If all Purge Free Cells are less than a certain per centage an...

Страница 15: ...checks will be performed After passing the leak detection phase of the test system pressure is maintained by turning on the LDP s solenoid until the purge system is activated Purge activation in effe...

Страница 16: ...A driving cycle that consists of engine start up and engine shut off Once the above conditions occur the PCM is con sidered to have passed a warm up cycle Due to the conditions required to extinguish...

Страница 17: ...S MONITOR DESCRIPTION Effective control of exhaust emissions is achieved by an oxygen feedback system The most important element of the feedback system is the O2S The O2S is located in the exhaust pat...

Страница 18: ...or the Oxygen Sensor Monitor if an of the fol lowing are present Oxygen Sensor Heater Monitor Priority 1 Misfire Monitor Priority 2 OXYGEN SENSOR HEATER MONITOR DESCRIPTION If there is an oxygen senso...

Страница 19: ...ondition can be detected from the behavior of the downstream O2S When the efficiency drops no chemical reaction takes place This means the con centration of oxygen will be the same downstream as upstr...

Страница 20: ...oblems However problems with these systems may cause the PCM to store diagnostic trou ble codes for other systems or components For exam ple a fuel pressure problem will not register a fault directly...

Страница 21: ...s a result of spread connec tor pins HIGH AND LOW LIMITS OPERATION The PCM compares input signal voltages from each input device with established high and low limits for the device If the input voltag...

Страница 22: ...nto the combustion chambers during certain operating conditions All engines use a proportional purge system The PCM controls vapor flow by operating the purge sole noid Refer to Proportional Purge Sol...

Страница 23: ...cavity This permits the spring to drive the diaphragm which forces air out of the pump cavity and into the vent system When the solenoid is energized and de ener gized the cycle is repeated creating f...

Страница 24: ...ystem leak testing A pressure build up within the evaporative system may cause pressure on the lower side of the LDP dia phragm This will cause the LDP diaphragm to remain in its up position stuck in...

Страница 25: ...pring and pull the plunger to the top of the valve Fig 7 In this position there is minimal vapor flow through the valve During periods of moderate intake manifold vac uum the plunger is only pulled pa...

Страница 26: ...st cradle under the steering gear Fig 9 1 Raise and support vehicle on a hoist 2 Push locking tab on connector to unlock Fig 10 3 Push down on connector latch and pull connec tor from pump 4 Remove ho...

Страница 27: ...s proportionally with combustion temperature To reduce the emission of these oxides the cylinder temperature must be lowered The sys tem allows a predetermined amount of hot exhaust gas to recirculate...

Страница 28: ...ting bolts 3 Clean all gasket surfaces and discard old gas kets Check for any signs of leakage or cracked sur faces Repair or replace as necessary INSTALLATION 1 Install EGR valve and new gasket on in...

Страница 29: ...ove EGR tube flange nuts from exhaust manifold Fig 5 2 Remove EGR valve nuts at intake manifold Remove EGR tube 3 Clean all gasket surfaces and discard old gas kets Check for any signs of leakage or c...

Страница 30: ...exhaust manifolds 2 Tighten mounting bolts to 22 N m 200 in lbs torque SPECIAL TOOLS EMISSION CONTROL SYSTEM Fig 7 EGR Tube 3 3 3 8L 1 EET TRANSDUCER 2 OXYGEN SENSOR 3 EGR TUBE 4 EGR VALVE Hose Clamp...

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