Chrysler Voyager 2000 GS Скачать руководство пользователя страница 15

EVAPORATIVE EMISSIONS MONITOR

LEAK DETECTION PUMP MONITOR— The

leak detection assembly incorporates two primary
functions: it must detect a leak in the evaporative
system and seal the evaporative system so the leak
detection test can be run.

The primary components within the assembly are:

A three port solenoid that activates both of the func-
tions listed above; a pump which contains a switch,
two check valves and a spring/diaphragm, a canister
vent valve (CVV) seal which contains a spring loaded
vent seal valve.

Immediately after a cold start, between predeter-

mined temperature thresholds limits, the three port
solenoid is briefly energized. This initializes the
pump by drawing air into the pump cavity and also
closes the vent seal. During non test conditions the
vent seal is held open by the pump diaphragm
assembly which pushes it open at the full travel posi-
tion. The vent seal will remain closed while the
pump is cycling due to the reed switch triggering of
the three port solenoid that prevents the diaphragm
assembly from reaching full travel. After the brief
initialization period, the solenoid is de-energized
allowing atmospheric pressure to enter the pump
cavity, thus permitting the spring to drive the dia-
phragm which forces air out of the pump cavity and
into the vent system. When the solenoid is energized
and de energized, the cycle is repeated creating flow
in typical diaphragm pump fashion. The pump is con-
trolled in 2 modes:

Pump Mode: The pump is cycled at a fixed rate to

achieve a rapid pressure build in order to shorten the
overall test length.

Test Mode: The solenoid is energized with a fixed

duration pulse. Subsequent fixed pulses occur when
the diaphragm reaches the Switch closure point.

The spring in the pump is set so that the system

will achieve an equalized pressure of about 7.5” H20.
The cycle rate of pump strokes is quite rapid as the
system begins to pump up to this pressure. As the
pressure increases, the cycle rate starts to drop off. If
there is no leak in the system, the pump would even-
tually stop pumping at the equalized pressure. If
there is a leak, it will continue to pump at a rate rep-
resentative of the flow characteristic of the size of the
leak. From this information we can determine if the
leak is larger than the required detection limit (cur-
rently set at.040” orifice by CARB). If a leak is
revealed during the leak test portion of the test, the
test is terminated at the end of the test mode and no
further system checks will be performed.

After passing the leak detection phase of the test,

system pressure is maintained by turning on the
LDP’s solenoid until the purge system is activated.
Purge activation in effect creates a leak. The cycle

rate is again interrogated and when it increases due
to the flow through the purge system, the leak check
portion of the diagnostic is complete.

The canister vent valve will unseal the system

after completion of the test sequence as the pump
diaphragm assembly moves to the full travel position.

Evaporative system functionality will be verified by

using the stricter evap purge flow monitor. At an
appropriate warm idle the LDP will be energized to
seal the canister vent. The purge flow will be clocked
up from some small value in an attempt to see a
shift in the 02 control system. If fuel vapor, indicated
by a shift in the 02 control, is present the test is
passed. If not, it is assumed that the purge system is
not functioning in some respect. The LDP is again
turned off and the test is ended.

Enabling Conditions for Systems with LDP

Ambient Air Temperature

Barometric Pressure

Fuel level

Engine Temperature

No stalling

Battery voltage

NON-LDP VEHICLES— On a vehicle without an

EVAP leak detection pump system, changes in short
term memory and movement in target IAC at idle or
idle speed change, are used to monitor the system.
There are two stages for this test.

Stage One— Stage one is a non-intrusive test.

The PCM compares adaptive memory values between
purge and purge-free cells. The PCM uses these val-
ues to determine the amount of fuel vapors entering
the system. If the difference between the cells
exceeds a predetermined value, the test passes. If
not, then the monitor advances to state two.

Stage Two— Once the enabling conditions are

met, the PCM de-energizes the Duty Cycle Purge
(DCP) solenoid. The PCM then waits until engine
RPM, Short Term Compensation and Idle Air Control
have all stabilized. Once stable, the PCM increments
the DCP solenoid cycle rate approximately 6% every
8 engine revolutions. If during the test any one of
three conditions occur before the DCP cycle reaches
100%, the EVAP system is considered to be opera-
tional and the test passes. These conditions are as
follows:

RPM rises by a predetermined amount

Short Term drops by a predetermined amount

Idle Air Control closes by a predetermined

amount

When none of the previous conditions occur, the

test fails and the PCM increments a counter by one.
When the PCM runs the test three times during a
trip, and the counter has been incremented to three,
the monitor fails and a Freeze Frame is stored.

NS

EMISSION CONTROL SYSTEMS

25 - 15

DESCRIPTION AND OPERATION (Continued)

Содержание Voyager 2000 GS

Страница 1: ...or mance of EGR system The software was rewritten to enable the PCM to carry out the responsibilities to meet these required guidelines The PCM now contains a Task Manager OPERATION The Powertrain Con...

Страница 2: ...fer to Misfire Monitoring in this section Additionally the PCM may reset turn off the MIL when one of the following occur PCM does not detect the malfunction for 3 con secutive trips except misfire an...

Страница 3: ...able range detected during reading of barometric pressure at key on P0107 M Map Sensor Voltage Too Low MAP sensor input below minimum acceptable voltage P0108 M Map Sensor Voltage Too High MAP sensor...

Страница 4: ...Sensor Shorted To Voltage Oxygen sensor input voltage maintained above normal operating range P0145 1 3 O2 Sensor Slow Response Oxygen sensor response slower than minimum required switching frequency...

Страница 5: ...on detected in control circuit for injector 2 or the INJ 2 injector bank P0203 M Injector 3 Control Circuit An open or shorted condition detected in control circuit for injector 3 or the INJ 3 injecto...

Страница 6: ...dance P0355 M Ignition Coil 5 Primary Circuit Peak primary circuit current not achieved with maximum dwell time High Impedance P0356 M Ignition Coil 6 Primary Circuit Peak primary circuit current not...

Страница 7: ...Failure Incorrect input state detected for the power steering switch circuit PL High pressure seen at high speed P0600 M PCM Failure SPI Communications No communication detected between co processors...

Страница 8: ...The overdrive solenoid is unable to engage the gear change from 3rd gear to the overdrive gear P0801 Reverse Gear Lockout Circuit Open or Short An open or shorted condition detected in the transmissi...

Страница 9: ...leak P1388 Auto Shutdown Relay Control Circuit An open or shorted condition detected in the ASD or CNG shutoff relay control ckt P1389 No ASD Relay Output Voltage At PCM No Z1 or Z2 voltage sensed wh...

Страница 10: ...erature sensor input above acceptable voltage P1493 M G Ambient Batt Temp Sen Volts Too Low External temperature sensor input below acceptable voltage P1494 M Leak Detection Pump Sw or Mechanical Faul...

Страница 11: ...the control module P1697 M PCM Failure SRI Mile Not Stored Unsuccessful attempt to update Service Reminder Indicator SRI or EMR mileage in the control module EEPROM P1698 M No CCD J1850 Message From...

Страница 12: ...and a vacuum operated valve The EGR monitor is used to test whether the EGR system is operating within specifications The diagnostic check activates only during selected engine driving conditions Whe...

Страница 13: ...n which catalyst damage is likely to occur the MIL flashes and a DTC is stored in a Freeze Frame The engine defaults to open loop operation to prevent increased fuel flow to the cylinders Once misfire...

Страница 14: ...off idle For example if a Purge Free cell is labeled PFC1 it would hold the value for Adaptive Memory cell C1 under non purge condi tions If all Purge Free Cells are less than a certain per centage an...

Страница 15: ...checks will be performed After passing the leak detection phase of the test system pressure is maintained by turning on the LDP s solenoid until the purge system is activated Purge activation in effe...

Страница 16: ...A driving cycle that consists of engine start up and engine shut off Once the above conditions occur the PCM is con sidered to have passed a warm up cycle Due to the conditions required to extinguish...

Страница 17: ...S MONITOR DESCRIPTION Effective control of exhaust emissions is achieved by an oxygen feedback system The most important element of the feedback system is the O2S The O2S is located in the exhaust pat...

Страница 18: ...or the Oxygen Sensor Monitor if an of the fol lowing are present Oxygen Sensor Heater Monitor Priority 1 Misfire Monitor Priority 2 OXYGEN SENSOR HEATER MONITOR DESCRIPTION If there is an oxygen senso...

Страница 19: ...ondition can be detected from the behavior of the downstream O2S When the efficiency drops no chemical reaction takes place This means the con centration of oxygen will be the same downstream as upstr...

Страница 20: ...oblems However problems with these systems may cause the PCM to store diagnostic trou ble codes for other systems or components For exam ple a fuel pressure problem will not register a fault directly...

Страница 21: ...s a result of spread connec tor pins HIGH AND LOW LIMITS OPERATION The PCM compares input signal voltages from each input device with established high and low limits for the device If the input voltag...

Страница 22: ...nto the combustion chambers during certain operating conditions All engines use a proportional purge system The PCM controls vapor flow by operating the purge sole noid Refer to Proportional Purge Sol...

Страница 23: ...cavity This permits the spring to drive the diaphragm which forces air out of the pump cavity and into the vent system When the solenoid is energized and de ener gized the cycle is repeated creating f...

Страница 24: ...ystem leak testing A pressure build up within the evaporative system may cause pressure on the lower side of the LDP dia phragm This will cause the LDP diaphragm to remain in its up position stuck in...

Страница 25: ...pring and pull the plunger to the top of the valve Fig 7 In this position there is minimal vapor flow through the valve During periods of moderate intake manifold vac uum the plunger is only pulled pa...

Страница 26: ...st cradle under the steering gear Fig 9 1 Raise and support vehicle on a hoist 2 Push locking tab on connector to unlock Fig 10 3 Push down on connector latch and pull connec tor from pump 4 Remove ho...

Страница 27: ...s proportionally with combustion temperature To reduce the emission of these oxides the cylinder temperature must be lowered The sys tem allows a predetermined amount of hot exhaust gas to recirculate...

Страница 28: ...ting bolts 3 Clean all gasket surfaces and discard old gas kets Check for any signs of leakage or cracked sur faces Repair or replace as necessary INSTALLATION 1 Install EGR valve and new gasket on in...

Страница 29: ...ove EGR tube flange nuts from exhaust manifold Fig 5 2 Remove EGR valve nuts at intake manifold Remove EGR tube 3 Clean all gasket surfaces and discard old gas kets Check for any signs of leakage or c...

Страница 30: ...exhaust manifolds 2 Tighten mounting bolts to 22 N m 200 in lbs torque SPECIAL TOOLS EMISSION CONTROL SYSTEM Fig 7 EGR Tube 3 3 3 8L 1 EET TRANSDUCER 2 OXYGEN SENSOR 3 EGR TUBE 4 EGR VALVE Hose Clamp...

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