Chrysler Voyager 2000 GS Скачать руководство пользователя страница 14

MAP voltage rapidly changing

Severe engine decel

TPS toggling OPEN/CLOSED

Engine RPM too low (RPM levels by vehicle)

Engine RPM too high (RPM levels vary by vehi-

cle)

Full Lean or Decel Fuel Shut-off

Cold start

FUEL SYSTEM MONITOR

To comply with clean air regulations, vehicles are

equipped with catalytic converters. These converters
reduce the emission of hydrocarbons, oxides of nitro-
gen and carbon monoxide. The catalyst works best
when the air fuel (A/F) ratio is at or near the opti-
mum of 14.7 to 1.

The PCM is programmed to maintain the optimum

air/fuel ratio of 14.7 to 1. This is done by making
short term corrections in the fuel injector pulse width
based on the O2S output. The programmed memory
acts as a self calibration tool that the engine control-
ler uses to compensate for variations in engine spec-
ifications, sensor tolerances and engine fatigue over
the life span of the engine. By monitoring the actual
air-fuel ratio with the O2S (short term) and multiply-
ing that with the program long-term (adaptive) mem-
ory and comparing that to the limit, it can be
determined whether it will pass an emissions test. If
a malfunction occurs such that the PCM cannot
maintain the optimum A/F ratio, then the MIL will
be illuminated.

Monitor Operation— Fuel systems monitors do

not have a pre-test because they are continuously
running monitors. Therefore, the PCM constantly
monitors Short Term Compensation and Long Term
Adaptive memory.

Lean: If at anytime during a lean engine operation,

short term compensation multiplied by long term
adaptive

exceeds

a

certain

percentage

for

an

extended period, the PCM sets a Fuel System Lean
Fault for that trip and a Freeze Frame is entered.

Rich: If at anytime during a rich operation, Short

Term Compensation multiplied by Long Term Adap-
tive is less than a predetermined value, the PCM
checks the Purge Free Cells.

Purge Free Cells are values placed in Adaptive

Memory cells when the EVAP Purge Solenoid is OFF.
Two, three or four Purge Free cells are used. One cor-
responds to an Adaptive Memory cell at idle, the
other to a cell that is off-idle. For example, if a Purge
Free cell is labeled PFC1, it would hold the value for
Adaptive Memory cell C1 under non-purge condi-
tions.

If all Purge Free Cells are less than a certain per-

centage, and the Adaptive Memory factor is less than
a certain percentage, the PCM sets a Fuel System

Rich fault for that trip and a Freeze Frame is
entered.

The Fuel Monitor is a two trip monitor. The PCM

records engine data in Freeze Frame upon setting of
the first fault, or maturing code. When the fuel mon-
itor fails on a second consecutive trip, the code is
matured and the MIL is illuminated. The stored
Freeze Frame data is still from the first fault.

In order for the PCM to extinguish the MIL, the

Fuel Monitor must pass in a Similar Condition Win-
dow. The similar conditions relate to RPM and load.
The engine must be within a predetermined percent-
age of both RPM and load when the monitor runs to
count a good trip. As with all DTCs, three good trips
are required to extinguish the MIL and 40 warm up
cycles are required to erase the DTC. If the engine
does not run in a Similar Conditions Window, the
Task Manager extinguishes the MIL after 80 good
trips.

Enabling Conditions— The following conditions

must be met to operate the fuel control monitor:

PCM not in fuel crank mode (engine running)

PCM in Closed Loop fuel control

Fuel system updating Long Term Adaptive

Fuel level above 15% of capacity

Fuel level below 85% of capacity

Pending Conditions— The Fuel Control Monitor

does not operate if the MIL is illuminated for any of
the following:

Misfire Monitor

Upstream O2S

EVAP Purge Solenoid Electrical PCM Self Test

Fault

Camshaft or Crankshaft Position Sensor

Fuel Injectors

Ignition Coil Primary

Throttle Position (TPS) Sensor

Engine Coolant Temperature (ECT) Sensor

Manifold Absolute Pressure (MAP) Sensor

Idle Air Control (IAC)

5V Output Too Low

EGR Monitor

EGR Solenoid Circuit

Vehicle Speed Sensor

Oxygen Sensor Monitor

Oxygen Sensor Heater Monitor

Oxygen Sensor Electrical

Idle Speed Rationality

Intake Air Temperature

Suspend—

The

Task

Manager

will

suspend

maturing a Fuel System fault if any of the following
are present:

Oxygen Sensor Response, Priority 1

O2 Heater, Priority 1

Misfire Monitor, Priority 2

25 - 14

EMISSION CONTROL SYSTEMS

NS

DESCRIPTION AND OPERATION (Continued)

Содержание Voyager 2000 GS

Страница 1: ...or mance of EGR system The software was rewritten to enable the PCM to carry out the responsibilities to meet these required guidelines The PCM now contains a Task Manager OPERATION The Powertrain Con...

Страница 2: ...fer to Misfire Monitoring in this section Additionally the PCM may reset turn off the MIL when one of the following occur PCM does not detect the malfunction for 3 con secutive trips except misfire an...

Страница 3: ...able range detected during reading of barometric pressure at key on P0107 M Map Sensor Voltage Too Low MAP sensor input below minimum acceptable voltage P0108 M Map Sensor Voltage Too High MAP sensor...

Страница 4: ...Sensor Shorted To Voltage Oxygen sensor input voltage maintained above normal operating range P0145 1 3 O2 Sensor Slow Response Oxygen sensor response slower than minimum required switching frequency...

Страница 5: ...on detected in control circuit for injector 2 or the INJ 2 injector bank P0203 M Injector 3 Control Circuit An open or shorted condition detected in control circuit for injector 3 or the INJ 3 injecto...

Страница 6: ...dance P0355 M Ignition Coil 5 Primary Circuit Peak primary circuit current not achieved with maximum dwell time High Impedance P0356 M Ignition Coil 6 Primary Circuit Peak primary circuit current not...

Страница 7: ...Failure Incorrect input state detected for the power steering switch circuit PL High pressure seen at high speed P0600 M PCM Failure SPI Communications No communication detected between co processors...

Страница 8: ...The overdrive solenoid is unable to engage the gear change from 3rd gear to the overdrive gear P0801 Reverse Gear Lockout Circuit Open or Short An open or shorted condition detected in the transmissi...

Страница 9: ...leak P1388 Auto Shutdown Relay Control Circuit An open or shorted condition detected in the ASD or CNG shutoff relay control ckt P1389 No ASD Relay Output Voltage At PCM No Z1 or Z2 voltage sensed wh...

Страница 10: ...erature sensor input above acceptable voltage P1493 M G Ambient Batt Temp Sen Volts Too Low External temperature sensor input below acceptable voltage P1494 M Leak Detection Pump Sw or Mechanical Faul...

Страница 11: ...the control module P1697 M PCM Failure SRI Mile Not Stored Unsuccessful attempt to update Service Reminder Indicator SRI or EMR mileage in the control module EEPROM P1698 M No CCD J1850 Message From...

Страница 12: ...and a vacuum operated valve The EGR monitor is used to test whether the EGR system is operating within specifications The diagnostic check activates only during selected engine driving conditions Whe...

Страница 13: ...n which catalyst damage is likely to occur the MIL flashes and a DTC is stored in a Freeze Frame The engine defaults to open loop operation to prevent increased fuel flow to the cylinders Once misfire...

Страница 14: ...off idle For example if a Purge Free cell is labeled PFC1 it would hold the value for Adaptive Memory cell C1 under non purge condi tions If all Purge Free Cells are less than a certain per centage an...

Страница 15: ...checks will be performed After passing the leak detection phase of the test system pressure is maintained by turning on the LDP s solenoid until the purge system is activated Purge activation in effe...

Страница 16: ...A driving cycle that consists of engine start up and engine shut off Once the above conditions occur the PCM is con sidered to have passed a warm up cycle Due to the conditions required to extinguish...

Страница 17: ...S MONITOR DESCRIPTION Effective control of exhaust emissions is achieved by an oxygen feedback system The most important element of the feedback system is the O2S The O2S is located in the exhaust pat...

Страница 18: ...or the Oxygen Sensor Monitor if an of the fol lowing are present Oxygen Sensor Heater Monitor Priority 1 Misfire Monitor Priority 2 OXYGEN SENSOR HEATER MONITOR DESCRIPTION If there is an oxygen senso...

Страница 19: ...ondition can be detected from the behavior of the downstream O2S When the efficiency drops no chemical reaction takes place This means the con centration of oxygen will be the same downstream as upstr...

Страница 20: ...oblems However problems with these systems may cause the PCM to store diagnostic trou ble codes for other systems or components For exam ple a fuel pressure problem will not register a fault directly...

Страница 21: ...s a result of spread connec tor pins HIGH AND LOW LIMITS OPERATION The PCM compares input signal voltages from each input device with established high and low limits for the device If the input voltag...

Страница 22: ...nto the combustion chambers during certain operating conditions All engines use a proportional purge system The PCM controls vapor flow by operating the purge sole noid Refer to Proportional Purge Sol...

Страница 23: ...cavity This permits the spring to drive the diaphragm which forces air out of the pump cavity and into the vent system When the solenoid is energized and de ener gized the cycle is repeated creating f...

Страница 24: ...ystem leak testing A pressure build up within the evaporative system may cause pressure on the lower side of the LDP dia phragm This will cause the LDP diaphragm to remain in its up position stuck in...

Страница 25: ...pring and pull the plunger to the top of the valve Fig 7 In this position there is minimal vapor flow through the valve During periods of moderate intake manifold vac uum the plunger is only pulled pa...

Страница 26: ...st cradle under the steering gear Fig 9 1 Raise and support vehicle on a hoist 2 Push locking tab on connector to unlock Fig 10 3 Push down on connector latch and pull connec tor from pump 4 Remove ho...

Страница 27: ...s proportionally with combustion temperature To reduce the emission of these oxides the cylinder temperature must be lowered The sys tem allows a predetermined amount of hot exhaust gas to recirculate...

Страница 28: ...ting bolts 3 Clean all gasket surfaces and discard old gas kets Check for any signs of leakage or cracked sur faces Repair or replace as necessary INSTALLATION 1 Install EGR valve and new gasket on in...

Страница 29: ...ove EGR tube flange nuts from exhaust manifold Fig 5 2 Remove EGR valve nuts at intake manifold Remove EGR tube 3 Clean all gasket surfaces and discard old gas kets Check for any signs of leakage or c...

Страница 30: ...exhaust manifolds 2 Tighten mounting bolts to 22 N m 200 in lbs torque SPECIAL TOOLS EMISSION CONTROL SYSTEM Fig 7 EGR Tube 3 3 3 8L 1 EET TRANSDUCER 2 OXYGEN SENSOR 3 EGR TUBE 4 EGR VALVE Hose Clamp...

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