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Chocolate World 

User and maintenance manual 

Semi-automatic cutters

 

 

 

 

 

Page 4 of 17 

 

 

1

 

I

NTRODUCTION

 

 
This  manual  describes  assembly/disassembly,  setting  up,  operation,  transport,  clearing  and 
maintenance  of  the  LIRA  and  LIRA  PLUS  semi-automatic  cutters  made  by  CHOCOLATE 
WORLD, Antwerp - Belgium. 
 
The information given below meets the requirements of Directives 98/37/EC  and 2006/42/CE on 
machinery, and also of UNI 10893:2000 and UNI 10653:2000 technical standards. 
 
Before operating the cutter for the first time, read all instructions in this manual. After reading, it is 
advisable to keep it close at hand to consult it any time when necessary in order to operate the LIRA 
and LIRA PLUS Semi-Automatic Cutters at their optimum condition and prolong their service life. 
In case of loss further copies of this manual can be obtained from CHOCOLATE WORLD 
 
CHOCOLATE  WORLD  holds  no  liability  in  case  of  damage  due  to  misuse,  neglect  or  non-
compliance with these instructions. 
 
Only CHOCOLATE WORLD authorised personnel have to perform maintenance and repair of the 
machine. CHOCOLATE WORLD has highly specialised personnel who are experienced in regular 
cleaning  and  maintenance,  which  are  essential  for  long  service  life  and  trouble-free  operation  of 
your machine. 
 
Designed in compliance with Directives 98/37/EC and 2006/42/CE on machinery, the cutter has the 
CE conformity marking. 
 
See Section 11 of this manual for reference to design, construction and testing regulations. 
 
As  a  final  quality  test  each  machine  is  tested  in-house  for  safety  and  reliability.  However,  upon 
delivery  the  machine  should  be  checked  carefully  for  any  transportation  damage  as  outlined  in 
Section 7.3 of this manual. 
 
All content, drawings and texts included in this  manual are exclusive property of  CHOCOLATE 
WORLD, and cannot be reproduced, in whole or part, under any circumstances. 
 
The court of jurisdiction for any dispute arising hereunder shall be the Court of Antwerp. 
 
Production and service: 
 

CHOCOLATE WORLD 
Lange Elzenstraat 123 
2018 Antwerpen 
Belgium 
Phone +32 (0)3 216 44 27 

 
 
 
 
 

Содержание M1920

Страница 1: ...tic cutters Page 1 of 17 USER AND MAINTENANCE MANUAL for the M1920 M1921 M1922 M1923 SEMI AUTOMATIC CUTTERS CHOCOLATE WORLD Lange Elzenstraat 123 2018 Antwerpen Belgium Phone 32 0 3 216 44 27 Fax 32 0 3 216 98 33 info chocolateworld be www chocolateworld be ...

Страница 2: ...cal data sheet 10 5 INTENDED USE 10 5 1 Risks associated with misuse 11 5 2 Residual risks and safety measures 11 5 3 Danger and safety labels 11 6 INSTRUCTIONS FOR SAFE USE 12 6 1 General safety and injury prevention rules 12 6 2 Operator safety measures 12 6 3 Work environment 12 6 4 Safe use of the cutter 12 7 COMMISSIONING 12 7 1 Packing and unpacking 12 7 2 Installation and start up 13 7 3 As...

Страница 3: ...cutters Page 3 of 17 7 6 Use 14 7 7 Emergency stop 15 7 8 Cleaning 15 7 9 Disassembling 15 7 10 Disposal 15 8 MAINTENANCE 15 8 1 Motherboard removal procedure on LIRA PLUS cutter 15 9 PERSONNEL TRAINING 15 10 WARRANTY 16 11 REFERENCE STANDARDS 16 12 ANNEXES 17 ...

Страница 4: ...or non compliance with these instructions Only CHOCOLATE WORLD authorised personnel have to perform maintenance and repair of the machine CHOCOLATE WORLD has highly specialised personnel who are experienced in regular cleaning and maintenance which are essential for long service life and trouble free operation of your machine Designed in compliance with Directives 98 37 EC and 2006 42 CE on machin...

Страница 5: ...ronmental requirements CHOCOLATE WORLD as a manufacturer and compiler of the technical documentation has drawn up the CE Declaration of Conformity Annex 1 and affixed the CE marking on the machine Section 3 3 IDENTIFICATION OF THE MACHINE Manufacturer CHOCOLATE WORLD Lange Elzenstraat 123 2018 Antwerpen Belgium Phone 32 0 3 216 44 27 Identification sticker pasted on to the back of the machine ...

Страница 6: ...ctric engine through an inverter system which moves the product past the cutting blades the machine is equipped also with an auxiliary circuit 12 V DC and 8 V DC powering the safety and protection relays the control and operating unit through a transformer integrated into the motherboard The control panel is located on the front left side of the machine Controls include power on off cutting speed ...

Страница 7: ... components The next figures show cutter detail drawing figure Error Reference source not found 2 LIRA cutter control panel figure Error Reference source not found 3 LIRA PLUS cutter control panel figure Error Reference source not found 4 See Annex II to this manual for the full spare parts list ...

Страница 8: ...d User and maintenance manual Semi automatic cutters Page 8 of 17 Figure Error Reference source not found 2 Cutter detail drawing Esploso della macchina mod Lira and Lira Plus Lira and Lira Plus cutter detail drawing ...

Страница 9: ...Start Start light switch selettore di marcia Run Run mode selector dial forth back pulsante di emergenza Fungo Emergency mushroom push button regolatore di velocità potenziometro Speed power control dial Figure 4 4 LIRA PLUS cutter control panel 4 2 Working cycle Figure Error Reference source not found 5 shows the cutter working cycle ...

Страница 10: ...F T 230 VAC 50 60 Hz 1F T 230 VAC 50 60 Hz Maximum power consumption working 4 A 4 A Maximum product size L 400 x W 400 x H 60 mm L 400 x W 400 x H 60 mm Ideal room temperature 20 C 20 C Maximum relative humidity 60 60 Material in contact with product AISI 304 stainless steel AISI 304 stainless steel Table Error Reference source not found 1 Technical data 5 INTENDED USE The Semi Automatic LIRA and...

Страница 11: ...he start switch make sure the cutting frame is properly mounted on the supporting system in order to prevent uncontrolled displacement from the installed position Even if the machine is equipped with safety measures and emergency stop with power disconnection the operator must stand in front of the cutter so that he can have full view of the control panel At the end of each working cycle the cutte...

Страница 12: ...be kept or used in the work environment The mains power supply to which the cutter is connected has to be standard and suitable to the technical requirements of the system 6 4 Safe use of the cutter Do not place products of unsuitable sizes and or weights on the tray Do not use the cutter without prior careful reading of this user manual The cutter must not be used by personnel who have not been a...

Страница 13: ...ackaging then place it on a work surface that is flat and wide enough to accommodate it safely or on its stand 7 3 Assembling After installation remove seals and apply the desired cutting frame The procedure can be seen also on the demonstration CD 7 4 Setting and testing The cutter cannot be set before starting up Before starting up check the machine for any possible transportation damage make su...

Страница 14: ...ernatively the machine is plugged into an industrial single phase 10 amp minimum wall socket with a ground terminal switch the machine on by pushing the general on off button green red located on the back next to the Emergency mushroom push button push the start button on the control panel make sure the green light LIRA cutter OR the blue light LIRA PLUS cutter on the START button are on Now the m...

Страница 15: ... cleaning it as described above Use preferably a vacuum cleaner to remove coarse particles from the machine body and the components Use standard clearing solutions to clean the machine 7 9 Disassembling The procedure can be seen also on the demonstration CD Repeat steps in Section Error Reference source not found 7 10 Disposal The machine has to be disposed in compliance with local waste managemen...

Страница 16: ...be linked to conditions of normal use Service under warranty does not extend warranty The service personnel shall replace or fix consumable parts parts subject to wear and tear only upon request and payment of the relevant fee Repair and shipping costs will be charged for damage that cannot be related to defects in material and workmanship Replacement products will be shipped F O B our plant all s...

Страница 17: ...ncil of 21 February 2002 amending Directive 90 128 EC relating to plastic materials and articles intended to come into contact with foodstuffs Regulation EC n 1934 2004 of the European Parliament and of the Council of 27 October 2004 relating to plastic materials and articles intended to come into contact with foodstuffs repealing Directives 80 590 EC and 89 109 EC CEI EN 60204 1 CEI 44 5 2006 4th...

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