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12

 

 

 

 

 

 

 

 

 

Diagram 24

Screw clamp

Stud screw

Screw clamp

3 support 

feet

Stud screw

Diagram 25

Diagram 26

2-9. Operating processes for stud welding

Note: Protect your eyes and your body when stud welding. Please operate the machine as listed below.

2-9-1 Preparation for operation

(1) Keep the workpiece free of dirt ,oil, paint and rust.

(2) Thin base metal can easily dent under pressure. It may be necessary to add a base plate during stud welding.

(3) Select a suitable stud welding torch, according to material, diameter, and length of the stud screw.

(4) Be sure the diameter of the clamp and the length of the restraint lever post is compatible. Install the screw 

clamp and restraint lever post to the torch.

(5) Be sure all cables are connected to the machine and workpiece. Input cable connects to AC110V/15A power.

(6) Turn the charge adjustment to the objective and turn “on” the power switch. 

     Confirm the digital meter (DC voltage meter) display is “0.0”.

Note: If the fan is not running after turning on the power switch, check the 15A fuse.

(7) According to the stud welding adjustment standards (Page 10), adjust a suitable charge voltage for the stud 

screw. 

*Turn right on the charge adjustment to set the charge voltage. Watch the digital meter to confirm.

*Once the charge voltage is determined, the machine will charge according to the setting.

*To ensure all preparation is completed operate stud welding as listed below.

2-9-2 Operate stud welding

(1) Insert the stud screw to the screw clamp. (Diagram 24)

Note: Be sure the stud screw is inserted into the end of the screw clamp and is contacting the restraint lever 

post. 

(2) Keep the 3 support feet contacting the base metal. The torch should be pressed on base metal 

perpendicularly. (Diagram 25) 

Note: Keep the torch contacting the base metal after inserting the stud screw. 

(3) Press torch trigger. Discharge Stud welding complete.

(4) After stud welding complete, release the trigger, move back the torch vertically. (Diagram 26)

*Test the stud welding settings for suitable welding strengths before production use.

Содержание Multi-Spot M22AL

Страница 1: ...EL900016 January 2014 by Vehicle Service Group All rights reserved CO8904 Rev 1 31 14 Operating Manual Multi Spot M22AL CD Stud Welding Machine ...

Страница 2: ...angerous situations may arise it is therefore essential to pay the utmost attention to the chapter entitled SAFETY PRECAUTIONS This manual must be kept carefully in a place familiar to everyone using the machine It must be consulted whenever doubts arise and be kept for the entire life span of the machine it will also be used for ordering replacement parts NOTE Only use original replacement parts ...

Страница 3: ...3 BEFORE STARTING THE EQUIPMENT READ THE CONTENTS OF THIS MANUAL 1 Mechanical Electrical Illustration Of Working Principle data Electrical Data ...

Страница 4: ...4 Illustration Of Working Principle ...

Страница 5: ...lamp 6 Stud welding may cause welding arcs and metal spatter protect yourself with appropriate safety protection and goggles 7 Make sure there are no flammable materials in the work area 8 The machine must use the required stud screws 9 Pleases contact the manufacturer for the following situations mechanical failure reducing or increasing the torch cable length exchanging the standard equipment 2 ...

Страница 6: ...diameter of screw clamp and stud screws are incompatible or screw clamp is worn 4 The base metal is dirty rusty painted or other issues interfering with electricity conductibility 5 The torch is not suitable for the base metal or stud screws 6 The stud screws and the base metal are not creating acceptable connections Note the stud screw should contact the base metal perpendicularly 7 The stud weld...

Страница 7: ...n Earth Ground Earth Ground Earth Ground Earth Ground Earth Ground Cable must contact the base metal directly and contact two earth ground cables The earth ground cable must be connected diagonally on the base metal Refer to the diagram below ...

Страница 8: ... earth ground cable to STUD EARTH GROUND socket and turn right for secure connection 2 The input cable and control cable connectors use screws to secure connections 3 The earth ground cables must be clamped to the base metal 4 All cables should be kept straight If the cables are twisted it will interfere with stud welding 2 Negative connection apply to zinc coated steel steel plate plate brass and...

Страница 9: ...d LED will light A1 Connection indicator When the torch and earth ground cables have a good connection the yellow LED will light B Output voltage meter C Output voltage adjustment for stud welding D STUD torch connector E SPOT earth ground connector F Control cable connector A A1 B C D E F ...

Страница 10: ...ews Stud screw Change voltage V Welding torch pressure kgf M3 S 40 4 5 5 5 M3 F 55 4 5 5 5 M4 S 50 4 5 5 5 M4 F 63 4 5 5 5 M5 S 60 4 5 5 5 M5 F 105 4 5 5 5 M6 S 100 4 5 5 5 M6 F 120 4 5 5 5 M8 S 160 4 5 5 5 M8 F 170 4 5 5 5 Charge voltage for aluminum Stud screw Change voltage V M3 S 50 M3 F 60 M4 S 60 M4 F 80 M5 S 75 M5 F 100 M6 S 120 M6 F 140 Weld torch pressure Adjust pressure to minumum and te...

Страница 11: ...t compatible to the stud screw the stud screw and clamp can easily be damaged 1 Positioning the torch stud screw clamps 1 Use a socket wrench to loosen the locking screw on the clamp 2 Pull out the screw clamp and restraint lever post 3 Insert the screw clamp and restraint lever post on the torch head until it rests all the way down in the chuck Make sure the diameter of the clamp is correct and t...

Страница 12: ... meter display is 0 0 Note If the fan is not running after turning on the power switch check the 15A fuse 7 According to the stud welding adjustment standards Page 10 adjust a suitable charge voltage for the stud screw Turn right on the charge adjustment to set the charge voltage Watch the digital meter to confirm Once the charge voltage is determined the machine will charge according to the setti...

Страница 13: ... turn off the power switch and then turn on again Then adjust to the desirable voltage 2 11 Selecting stud screws Metal soft steel stainless steel aluminum titanium Ti brass copper 1 Model F S TP Total Length Total Length Thread Diameter Screw Diameter Total Length 2 Dimension outside thread thread diameter total length internal thread screw diameter total length thread diameter 3 Trouble shooting...

Страница 14: ...14 Notes ...

Страница 15: ...15 Notes ...

Страница 16: ... Industrial Dr Madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 www chiefautomotive com Vehicle Service Group reserves the right to alter product specifications and or package components without notice ...

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