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SKU 92496   

 

 

 

PAGE 5

SPEcIfIc SAfETY RUlES

1. 

Maintain labels and nameplates on the Heavy Duty Welding Kit.

  These carry 

important information.  If unreadable or missing, contact Harbor Freight Tools for 
a replacement.

2. 

Maintain a safe working environment.  

Keep the work area well lit.  Make sure 

there is adequate surrounding workspace.  Always keep the work area free of 
obstructions, grease, oil, trash, and other debris.

3. 

Prevent eye injury and burns.   

Wearing and using personal safety clothing and 

safety devices reduce the risk for injury.  Wear ANSI approved welding goggles (such 
as those included in this kit) featuring at least a number 10 shade lens rating.  Leather 
leggings, fire resistant shoes or boots should be worn when using this product.  Do 
not wear pants with cuffs, shirts with open pockets, or any clothing that can catch 
and hold molten metal or sparks.  Keep clothing free of grease, oil, solvents, or 
any flammable substances.  Wear dry, insulating gloves and protective clothing.  
Wear an approved head covering to protect the head and neck.  Use aprons, cape, 
sleeves, shoulder covers, and bibs designed and approved for  welding and cutting 
procedures.  When welding or cutting overhead or in confined spaces, wear flame 
resistant ear plugs or ear muffs to keep sparks out of ears.

4. 

Prevent accidental fires.  

Remove any combustible material from the work area.  

When possible, move the work to a location well away from combustible materials.  If 
relocation is not possible, protect the combustibles with a cover made of fire resistant 
material.  Remove or make safe all combustible materials for a radius of 35 feet 
(10 meters) around the work area.  Use a fire resistant material to cover or block all 
open doorways, windows, cracks, and other openings.  Enclose the work area with 
portable fire resistant screens.  Protect combustible walls, ceilings, floors, etc., from 
sparks and heat with fire resistant covers.  If working on a metal wall, ceiling, etc., 
prevent ignition of combustibles on the other side by moving the combustibles to a 
safe location.  If relocation of combustibles is not possible, designate someone to 
serve as a fire watch, equipped with a fire extinguisher, during the welding process 
and for at least one half hour after the welding is completed.  Do not weld or cut on 
materials having a combustible coating or combustible internal structure, as in walls 
or ceilings, without an approved method for eliminating the hazard.  Do not dispose of 
hot slag in containers holding combustible materials.  Keep a fire extinguisher nearby 
and know how to use it.  After welding or cutting, make a thorough examination for 
evidence of fire.  Be aware that easily visible smoke or flame may not be present for 
some time after the fire has started.  Do not weld or cut in atmospheres containing 
dangerously  reactive  or  flammable  gases,  vapors,  liquids,  and  dust.    Provide 
adequate ventilation in work areas to prevent accumulation of flammable gases, 
vapors,  and  dust.    Do  not  apply  heat  to  a  container  that  has  held  an  unknown 
substance or a combustible material whose contents, when heated, can produce 
flammable or explosive vapors.  Clean and purge containers before applying heat.  
Vent closed containers, including castings, before preheating, welding, or cutting.

Содержание 92496 Assembly and

Страница 1: ...ools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury Save this manu...

Страница 2: ...k areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes I...

Страница 3: ...he power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury 8 Do not overreach Keep proper footing and balance at all times Proper footi...

Страница 4: ...ation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 17 Use only accessories that are recommended by the manufacturer for your model Accessories th...

Страница 5: ...resistant material Remove or make safe all combustible materials for a radius of 35 feet 10 meters around the work area Use a fire resistant material to cover or block all open doorways windows cracks...

Страница 6: ...nd general area Where ventilation is questionable have a qualified technician take an air sampling to determine the need for corrective measures Use mechanical ventilation to improve air quality If en...

Страница 7: ...shback 14 Backfire and flashback When the flame goes out with a loud pop it is called a backfire Backfire can be caused by 1 operating the Torch at lower pressures than required for the Tip used 2 tou...

Страница 8: ...ke sure to secure the cylinders as noted in the Specific Safety Rules section 3 While standing to one side crack each cylinder valve Cracking is to quickly open and close the valve allowing gas to esc...

Страница 9: ...ulators inoperable RED ACETYLENE REGULATOR parts 1 19 GREEN OXYGEN REGULATOR PARTS A1 A20E PRESSURE ADJUSTING SCREW 18 PRESSURE ADJUSTING SCREW A18 CYLINDER VALVE CYLINDER VALVE ACETYLENE CYLINDER NOT...

Страница 10: ...will mix inside the Torch Handle parts B1 B10 and result in flashback or backfires See Figures G and H CUTTING ATTACHMENT PARTS C1 C27 O RING C25 O RING C24 CONNECTOR C23 COUPLING NUT C22 FIGURE G CUT...

Страница 11: ...3 3 4 5 5 5 5 6 7 8 FIGURE I WELDING TIP CHART Tip Size Acetylene Pressure Range P S I G Oxygen Pressure Range P S I G Acetylene Cubic Feet Per Hour Oxygen Cubic Feet Per Hour 6 8 4 6 8 12 8 11 10 18...

Страница 12: ...1 Open the Oxygen Control Valve B8 with label B9 on the Torch Handle Open the Pre Heat Oxygen Valve C26 on the Cutting Attachment Adjust the Oxygen Regulator parts A1 A20E to the desired working press...

Страница 13: ...propriate welding goggles or welding helmet when welding or cutting at least a 10 shade lens rating OXYGEN CONTROL VALVE B8 with OX Label B9 FIGURE N 18 Once the welding or cutting job is competed tur...

Страница 14: ...E 4 TO CLEAN use a clean cloth If necessary a mild detergent may be used Do not immerse any part of the Welding Kit in liquid Do not use solvents or other flammable agents to clean the Welding Kit PL...

Страница 15: ...order a Body for this regulator you d take the part number from the No column 1 So you d order part 1 Item Item No Description No Description 1 Body 12A Nut 2 H P Gauge 2 1 x 400psi 2800kpa 12B Diaphr...

Страница 16: ...ber from the No column 6 and add an A to the beginning So you d order part A6 Item Item No Description No Description 1 Body 12C Diaphragm 2 H P Gauge 2 1 x 4000psi 28000kpa 12D Centralizer 3 L P Gaug...

Страница 17: ...from the No column on the left and add a suffix of B to the beginning For example If you wished to order a Tail for this handle you d take the part number from the No column 4 and add an B to the beg...

Страница 18: ...order a Head for this attachment you d take the part number from the No column 2 and add an C to the beginning So you d order part C2 Item Item No Description No Description 1 Tip Nut 17 HP Spring 2...

Страница 19: ...the number from the No column on the left and add a suffix of D to the beginning For example If you wished to order a Welding nozzle you d take the part number from the No column 4 and add an D to the...

Страница 20: ...ges so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To t...

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