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Page 10

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Item 67537 

        

SAFET

y

O

PERA

TION

M

AINTENAN

c

E

SETUP

Maintenance and Servicing

  Procedures not specifically explained in this manual must 

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURy FROM AccIDENTAL OPERATION:  Make sure that the Power Switch is in the 

off-position and unplug the tool from its electrical outlet before performing any procedure in this section.

TO PREVENT SERIOUS INJURy FROM TOOL FAILURE:  Do not use damaged equipment.  

If abnormal noise or vibration occurs, have the problem corrected before further use.

cleaning, Maintenance, and Lubrication

1. 

BEFORE EAcH USE,

 inspect the general 

condition of the tool.  Check for:
•  loose hardware
•  misalignment or binding of moving parts
•  damaged cord/electrical wiring
•  cracked or broken parts
•  any other condition that may 

affect its safe operation.

2. 

AFTER USE,

 wipe external surfaces 

of the tool with clean cloth. 

3.  If performance decreases, have the 

unit serviced and Carbon Brushes 

replaced by a qualified technician.

4. 

WARNING!  If the supply cord of this 

power tool is damaged, it must be replaced 

only by a qualified service technician.

Troubleshooting

Problem

Possible causes

Likely Solutions

Tool will not start. 1.  Cord not connected.

2.  No power at outlet. 

 

 

3.  Tool’s thermal reset breaker 

tripped (if equipped).

4.  Internal damage or wear.  

(Carbon brushes or Power 

Switch, for example.)

1.  Check that cord is plugged in.
2.  Check power at outlet.  If outlet is unpowered, 

turn off tool and check circuit breaker.  

If breaker is tripped, make sure circuit is right 

capacity for tool and circuit has no other loads.

3.  Turn off tool and allow to cool.  

Press reset button on tool.

4.  Have technician service tool.

Tool operates 

slowly.

1.  Forcing tool to work too fast.
2.  Extension cord too long or cord 

diameter too small. 

 

1.  Allow tool to work at its own rate.
2.  Eliminate use of extension cord.  If an extension 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 

in 

Grounding

 section on page 5.

Performance 

decreases 

over time.

1.  Carbon brushes worn 

or damaged.

2.  Attachment dull or damaged.

1.  Have qualified technician replace brushes. 

2.  Keep cutting accessories sharp.  Replace as needed.

Excessive noise 

or rattling.

Internal damage or wear.  (Carbon 

brushes or bearings, for example.)

Have technician service tool.

Overheating.

1.  Forcing tool to work too fast.
2.  Attachment dull or damaged.
3.  Blocked motor housing vents. 

 

4.  Motor being strained by long or 

small diameter extension cord.

1.  Allow tool to work at its own rate.
2.  Keep cutting accessories sharp.  Replace as needed.
3.  Wear ANSI-approved safety goggles and 

NIOSH-approved dust mask/respirator while 

blowing dust out of motor using compressed air.

4.  Eliminate use of extension cord.  If an extension 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 

in 

Grounding

 section on page 5.

  Follow all safety precautions whenever diagnosing or servicing the tool.   

Disconnect power supply before service.

Содержание 67537

Страница 1: ......

Страница 2: ...ation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power ...

Страница 3: ...e off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Power Switch or energizing power tools that have the Power Switch on invites accidents 4 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a moving part of the power tool may result in personal injury 5 Do not overreach K...

Страница 4: ...tain a firm grip on the tool with both hands to resist starting torque 6 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 7 This product is not a toy Keep it out of reach of children 8 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to ...

Страница 5: ...al If any abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS Grounding TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the ...

Страница 6: ...wire size required See Table A 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good ele...

Страница 7: ...RE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 11 Components Speed Control Dial Spindle Power Switch Sanding Pad Cutter Blade Scraper Sandpaper Figure A Components and Con...

Страница 8: ...ion See Figure B CAUTION When attaching the Scraper Blade or Cutter Blade orient the accessory so that the blade faces AWAY from the handle to avoid injury 3 Replace the Cap Screw and Flange while holding the accessory Make sure the cupped side of the Flange is toward the tool While holding the attachment over the pins on the tool tighten the Cap Screw onto the Spindle using the Hex Key Torque snu...

Страница 9: ...ile working General Operating Instructions 1 Make sure that the Power Switch is in the off position then plug in the tool 2 Hold the Tool with both hands and slide the Power Switch forward to activate 3 Adjust the speed of the tool using the Speed Control Dial There are six speed settings from 1 slowest to 6 fastest Determine the optimum speed by testing on a scrap piece of material 4 Do not allow...

Страница 10: ...ck that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Turn off tool and allow to cool Press reset button on tool 4 Have technician service tool Tool operates slowly 1 Forcing tool to work too fast 2 Extension cord too long or cord diameter ...

Страница 11: ...5 Circlip 1 6 Spring Washer 1 7 Bearing 6000 1 8 Block 1 9 Bushing 1 10 Screw ST4 0x25 4 11 Front Housing 1 12 Circlip 1 13 Bearing 625 1 14 Washer 1 Part Description Qty 15 Cover 1 16 Bearing 608 1 17 Washer 1 18 Armature 1 19 Bearing 607 1 20 Bushing 1 21 Guide Ring 1 22 Screw ST4 0x55 2 23 Stator 1 24 Power Switch 1 25 Link Plate 1 26 Middle Housing 1 28 Brush Holder 2 29 Carbon Brush 2 Part De...

Страница 12: ...tly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion...

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