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Item 57226 

        

Troubleshooting

Problem

Possible Causes

Likely Solutions

Tool will not start.

1.  Cord not connected.
2.  No power at outlet. 

 
 
 

3.  Internal damage or wear.  (Carbon 

brushes or switch, for example.)

1.  Check that cord is plugged into 120V outlet.
2.  Check power at outlet.  If outlet is 

unpowered, turn off tool and check 
circuit breaker.  If breaker is tripped, 
make sure circuit is right capacity for 
tool and circuit has no other loads.

3.  Have technician service tool.

Tool operates slowly. 1.  Tool is set on slow speed setting.

2.  Excess pressure applied to workpiece. 

3.  Power being reduced by too lengthy 

or small diameter extension cord.

1.  Increase speed setting.
2.  Decrease pressure, allow 

tool to do the work.

3.  Eliminate use of extension cord.  If 

an extension cord is needed, use 
one with the proper diameter for 
its length and load.  See 

Extension 

Cords

 in 

GROUNDING

 section.

Performance 
decreases over time.

Worn internal components.

Have qualified technician service tool.

Excessive noise 
or rattling.

Internal damage or wear.  (Worn 
bearings, for example.)

Have technician service tool.

Overheating.

1.  Forcing tool to work too fast.
2.  Blocked motor housing vents. 

 
 

3.  Motor being strained by too lengthy 

or small diameter extension cord.

1.  Allow tool to work at its own rate.
2.  Wear ANSI-approved safety goggles 

and NIOSH-approved dust mask/
respirator while blowing dust out 
of motor using compressed air.

3.  Eliminate use of extension cord.  If 

an extension cord is needed, use 
one with the proper diameter for 
its length and load.  See 

Extension 

Cords

 in 

GROUNDING

 section.

Tool does not 
grind, sand or 
brush effectively.

1.  Disc accessory may be loose on 

Spindle.  
 

2.  Disc accessory may be damaged, 

worn or wrong type for the material.

1.  Be sure disc accessory is of correct 

dimension and Collet Nut is tight. 
Check tightness of Collet Nut or 
threaded disc accessory on Spindle

2.  Check condition and type of disc 

accessory. Use only proper type 
of disc accessory. Accessories 
must be in good condition.

Follow all safety precautions whenever diagnosing or servicing the tool.  Disconnect power 
supply before service.

Содержание 40457

Страница 1: ...year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference Owner s Manual Safety Instructions Owner s Manual Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the a...

Страница 2: ...clean and well lit Cluttered or dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical Safety 1 Power tool plugs must match the outlet...

Страница 3: ...l if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired 3 Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally 4 Store idle po...

Страница 4: ...he cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory 10 Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control 11 Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pullin...

Страница 5: ...bration when there is a choice between different processes 5 Include vibration free periods each day of work 6 Let the tool do the work 7 To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS Grounding TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electric...

Страница 6: ...e A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat a...

Страница 7: ...z 1 4A Speed 8 000 35 000 min Collet Sizes 1 8 1 16 Diameter Accessory Diameter 1 3 8 35mm Max Accessories 6 Sanding Discs 5 Sanding Drums 4 Grinding Stones 3 Cut Off Wheels 2 Diamond Burrs 2 Brass Collets 2 Mandrels 1 Buffing Wheel 1 Square Stone Dresser 1 Wire Wheel Brush 1 Drill Bit 1 Flat Wrench 1 Soft Brush ...

Страница 8: ...he Collet Nut The shaft will click into place 3 With the Shaft locked in place use the Wrench Accessory I to tighten the Collet Nut Note Some cutting wheels polishing tips and accessories need to be attached or inserted into another shaft or mandrel to be used In these cases please note the following instructions 4 Thread the accessory onto the screw of the Mandrel Accessory L into the Collet Foll...

Страница 9: ...ff Wheel Accessory H to the Collet See To Insert Accessories on page 8 for more information Setting the Speed 1 The Rotary Tool has a Speed Control Dial 12 which clicks into the different speeds from highest to lowest Move the Dial to the highest setting for the speed with maximum RPM 35 000 The Tool has five other adjustable settings the lowest being for 8 000 RPM Note Always start work at the lo...

Страница 10: ...000 25 000 35 000 8 000 35 000 8 000 35 000 Wire Wheel Brush Cleaning 9 000 11 000 9 000 11 000 9 000 11 000 9 000 11 000 9 000 11 000 Drill Bit Drilling a hole 25 000 35 000 18 000 35 000 8 000 11 000 12 000 17 000 Cut Off Wheels Cutting Off 8 000 11 000 25 000 35 000 25 000 35 000 25 000 35 000 25 000 35 000 Soft Brush Cleaning 9 000 11 000 9 000 11 000 9 000 11 000 12 000 17 000 8 000 Diamond B...

Страница 11: ...ng of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with a clean cloth 3 Periodically blow dust and grit out of the motor vents using dry compressed air Wear ANSI approved safety goggles and NIOSH approved breathing protection while doing this 4 WARNING TO PREVENT SERIOUS INJU...

Страница 12: ... components Have qualified technician service tool Excessive noise or rattling Internal damage or wear Worn bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by too lengthy or small diameter extension cord 1 Allow tool to work at its own rate 2 Wear ANSI approved safety goggles and NIOSH approved dust ...

Страница 13: ...Y PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERE...

Страница 14: ... Sanding Disc 6 B Buffing Wheel 1 C Brass Collet 2 D Sanding Drum 5 E Square Stone Dresser 1 F Wire Wheel Brush 1 G Drill Bit 1 Part Description Qty H Cut Off Wheel 3 I Flat Wrench 1 J Soft Brush 1 K Diamond Burr 2 L Mandrel 2 M Grinding Stone 4 Accessories Parts List A B C D E F G H I J K L M ...

Страница 15: ...t 1 3 Nose Cap 1 4 Lock Button 1 5 Base 1 6 Bearing 2 7 Fan 1 8 Rotary 1 9 Left Housing 1 10 Carbon Brush 2 Part Description Qty 11 Screw 6 12 Speed Control Dial 1 13 Stator 1 14 Trim Board 4 15 Power Switch 1 16 Hanger 1 17 Cord Sleeve 1 18 Plug 1 19 Cord 1 20 Right Housing 1 Main Unit Parts List Assembly Diagram ...

Страница 16: ...damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchand...

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