ChemValve-Schmid ChemBall CSB Скачать руководство пользователя страница 17

ChemBall | CSB

Installation & Operating Instructions

5

.3 Cleaning

After installation, the ChemBall | CSB must be fully 

opened and the pipe flushed before closing the valve. 

Cleaning products and tools must be compatible 
with the valve. The use of incompatible products or 
tools can damage the valve.

5

.3 Function Test

Prior to active use in the piping system, the ChemBall 
| CSB should be opened and closed several times to 
check its freedom of movement.

6 Maintenance

Periodical Servicing

The ChemBall | CSB muss must be regularly checked 
for faultess operation (at least one every six months). 
The checks can take place while mounted in the 
pipeline and in most cases without interrupting 
operation.

• 

Check flanges for leaks and tighten bolts if neces

-

sary

• Check seal between body parts for leaks and tight 

the body bolts if necessary

• Check valve for any corrosion or steam damage
• Clean valve and re-paint if necessary
• If possible, open and close the valve, ensuring 

that the movement is smooth and the maximum 
opening angle can be reached. The valve must be 
replaced if the movement is found to be impaired.

7 Decommissioning

Warnings & Precautions

• During installation and maintenance work, suita-

ble protective clothing, including gloves and 
protective goggles, must be worn.

• Prior to installation and maintenance work, the 

pipe must be depressurised and emptied. If the 

valve  operates  with  dangerous  flow  media,  the 
pipe  has  to  be  emptied  completely  and  flushed 
with an appropriate cleaning fluid. Inappropriate 

cleaning products can harm the valve!

• 

If flange connections or locking screws are deta

-

ched,  hot  water,  steam,  caustic  fluids  or  toxic 

gases can be emitted. Severe scalding, burns and 
poisoning are possible!

• During operation the valve may become very hot 

or very cold. Installation and maintenance work 

should only be carried out if the valve‘s tempera

-

ture is the same as the ambient temperature.

• Prior to dismounting the valve, preventative 

measures against the possible leakage of dange-
rous media should be made.

• When removing the valve from the pipeline, it is 

important to ensure that the PFA lining, ball and 
seals are not damaged. Damaged parts may only 
be replaced by genuine ChemValve-Schmid AG 
parts.

8.1 Procedure

Pipeline medium may remain in the 
dead space of the valve

5.  Secure the valve against falling
6.  Close the valve
7. 

Loosen and remove the flange screws

8. 

Spreads the flanges with an appropriate tool

9.  Remove valve from the pipeline

8 Disposal

It is possible that residues can remain inside the 
valve, which are harmful to human and environment. 
Therefore the valve has to be treated with adequate 
precaution. Parts of the valves which are no longer 
serviceable have to be disposed of professionally and 
in an environmentally friendly manner.

17

ChemValve-Schmid AG 

|

 Duennernstrasse 540 

|

 CH-4716 Welschenrohr 

|

 +41 32 639 50 10 

|

 [email protected] 

ChemBall 

|

 CSB Installation & Operating Instructions V2.1 EN EN 

|

 Copyright

©

 by ChemValve-Schmid AG 

|

 Subject to change

Содержание ChemBall CSB

Страница 1: ...chemvalve schmid com Installation Operating Instructions ChemBall CSB PFA Lined Ball Valve...

Страница 2: ...ovative proficient reliable that s our motto Thanks to years of investment in state of the art production technologies and highly qualified employees we offer unprecedented product and service quality...

Страница 3: ...etail 5 Installation Operating Instructions 15 1 Intended Use 15 2 Storage and Transportation 15 3 Dismounting an existing valve 15 4 Preparing for Installation 15 5 Valve Installation 16 6 Maintenanc...

Страница 4: ...d seals are not damaged Damaged parts may only be replaced by genuine ChemValve Schmid AG parts Only suitable cleaning products may be used Personnel Requirements The improper handling of shut off val...

Страница 5: ...integration with plant monitoring systems The sophisticated labyrinth seal tightly and reliably seals the two body halves for maximum security Multicultural flexible Flange face to face dimensions ava...

Страница 6: ...1 4301 3d Spring lock Washer 1 4301 3e Locking Plate Screws 1 4404 3f Bayonet Coupling 1 4404 4a Valve Body PFA 5 3103 4b Body Bolts Stainless Steel 4c Washers Stainless Steel 1a 4a 2c 2b 3d 3b 2a 3f...

Страница 7: ...erature 20 C to 200 C Face to Face Length EN 558 Row 1 ASME B16 10 Class 150 Row 19 Conformity PED 2014 68 EU ATEX 2014 34 EU Food EC Nr 1935 2004 FDA TA Luft ISO 15848 1 Pressure Test EN 12266 1 7 Ch...

Страница 8: ...165 165 190 203 229 210 267 457 G 60 3 69 9 79 4 88 9 98 4 98 4 139 7 152 4 190 5 215 9 241 3 298 4 E 4x 15 9 4x 16 4x 15 9 4x 15 9 4x 15 9 4x 15 9 4x 19 4x 19 8x 19 8x 22 2 8x 22 2 8x 22 2 K 90 100...

Страница 9: ...180 200 230 290 310 350 400 480 600 G 65 75 85 100 110 125 145 160 180 210 240 295 E 4x 14 4x 14 4x 18 4x 18 4x 18 4x 18 8x 18 8x 18 8x 18 8x 18 8x 22 8x22 PN10 12x22 PN16 K 95 105 115 140 150 165 18...

Страница 10: ...30 0 0 0 5 1 5 5 4 18 3 303 87 8 40 0 05 0 2 1 6 5 2 12 2 37 61 3 158 6 50 0 2 0 8 3 9 11 4 23 3 66 7 107 2 267 6 60 0 7 2 7 9 22 2 40 8 112 182 7 429 6 70 1 8 4 13 9 38 65 170 8 284 4 651 2 80 3 4 6...

Страница 11: ...46 55 55 55 55 55 55 64 5 64 5 Q 232 5 232 5 232 5 232 5 272 5 272 5 350 350 350 350 700 700 V 65 65 65 65 90 90 125 125 125 125 186 186 kg 1 1 1 1 1 5 1 5 2 7 2 7 2 7 2 7 6 6 6 6 11 ChemValve Schmid...

Страница 12: ...8 48 kg 1 3 1 3 1 3 1 3 1 3 1 3 2 4 2 4 2 4 2 4 4 7 4 7 Cg Q R V T S U Materials Gearcase and Cover Cast Iron Quadrant Ductile Iron Worm Carbon Steel Input Shaft Carbon Steel Seals Nitrile Rubber Fast...

Страница 13: ...ting pneumatic actuator DN mm DN inch Code L mm B mm H mm W kg 15 1 2 ADA40 158 91 217 5 2 1 20 3 4 ADA40 158 91 220 2 1 25 1 ADA40 158 91 222 5 2 1 32 11 4 ADA40 158 91 230 2 1 40 11 2 ADA80 177 111...

Страница 14: ...ode Pressure Class P Premium BS Bare Shaft P PFA 1 4404 P PTFE S PTFE Steel I PFA 5 3103 015 200 1 2 8 P4 Square Parallel E EN E1 PN10 S Standard HP Hand Lever P2 Double D A ANSI E2 PN16 GP Gearbox Pr...

Страница 15: ...alve preventative measures against the possible leakage of dange rous media should be made When removing the valve from the pipeline it is important to ensure that the PFA lining ball and seals are no...

Страница 16: ...e protective cover from the valve 3 Place the valve carefully between the two flanges 4 Centre the valve with lubricated bolts or screws accordingly before hand tightening 5 Adjust the position of the...

Страница 17: ...flow media the pipe has to be emptied completely and flushed with an appropriate cleaning fluid Inappropriate cleaning products can harm the valve If flange connections or locking screws are deta ched...

Страница 18: ...ng unstable gases Conformity Assessment Procedure Categories I II III Annex III point 11 module H Applied Technical Specifications EN 13445 2 2018 DIN EN 12516 1 2018 DIN EN 12516 2 2015 EN 12266 1 20...

Страница 19: ...ges Passing on and reproduction of this document use of its contents and communication are prohibited unless expressly permitted Representation may differ from the actual scope of delivery 19 ChemValv...

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