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Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas off at control knobs and LP cylinder.

2.

heat tent  

3.
4.

5.

6.

7.

VERY IMPORTANT: Burner tubes must re-engage valve

openings. See illustration (A).

8.

electrode

9.

heat tent

grease cup

10.

Remove cooking grate and 

.

Under grill remove grease cup and disconnect ignitor wire.
Inside grill remove burner assembly, clean ceramic portion of 
electrode with rubbing alcohol and a swab.
Clean outside of burner with soap and water. Lay burner 
upside down on flat surface, insert garden hose to force 
water through tubes. Make sure water comes out of all 
burner holes. Open clogged holes with a thin wire. Shake 
out excess water and examine holes. Due to normal wear 
and corrosion some holes may become enlarged. If any 
large cracks or holes are found replace burner.
If grill is to be stored, coat burner lightly with cooking oil. 
Wrap in protective cover to keep insects out.
If not storing grill after cleaning, replace burner into grill 
bottom.

Reattach ignitor wire to 

.

Reposition 

 and cooking grate. Reattach clean 

 to grease clip.

Before cooking again on grill, perform a 

“Leak Test” 

and 

“Burner Flame Check”

.

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturer.

• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• If the outdoor cooking gas appliance is not in use, the gas must 

be turned off at the supply cylinder. Storage of an outdoor 
cooking gas appliance indoors is permissible only if the cylinder 
is disconnected and removed from the appliance.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

463820308  •  9

SPIDER ALERT!

GAS COLLECTOR

BOX & IGNITOR

VALVE

CONTROL PANEL

BURNER

VENTURI

LIFT OUT

BURNER ASSEMBLY

AIR

SHUTTER

SPIDER WEBS

INSIDE VENTURI

SPIDER WEBS

INSIDE VENTURI

CLEAN OUT 

VENTURI

REMOVE 

BURNER

CLIPS

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

B

A

Burner 

Tube

Valve

Correct burner-to-valve engagement

Содержание 463820308

Страница 1: ...ollow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for f...

Страница 2: ...rm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purcha...

Страница 3: ...24 Limited Warranty 25 Registration Card 27 463820308 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair...

Страница 4: ...duced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling U...

Страница 5: ...and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders i...

Страница 6: ...to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas l...

Страница 7: ...eferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean c...

Страница 8: ...r with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and w...

Страница 9: ...d by manufacturer When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children If the outdoor cooking gas appliance is not in use the gas must be turne...

Страница 10: ...800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermomet...

Страница 11: ...6 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448...

Страница 12: ...12 463820308 PARTS DIAGRAM Model No 463820308 II Y L W X Z U Z T V M R O N AA AA CC BB DD S P Q P HH GG B I EE FF H A C D D E J K G F JJ KK MM LL...

Страница 13: ...th longer wires to the left A Left Leg Assembly Tank support bracket on left leg Upper Back Brace Lower Back Brace Right Leg Assembly Tank Exclusion Wire Long end to left 2 Attach upper and lower back...

Страница 14: ...e screws and 10 24 flange nuts 10 24 X Machine Screw Qty 2 10 24 Flange Nuts Qty 2 3 Back of cart Upper Front Panel Lower Front Panel Attachlowerandupperpaneltofrontofcartusing 10 24x1 2 machinescrews...

Страница 15: ...s in legs secure with a wheel bushing and hitch pin 1 Hitch Pin Qty 1 Cone side of wheel against leg Front Leg Extender Back Leg Extender Axle Wheel Wheel Bushing Hitch Pin Wheel Bushing Qty 1 6 Turn...

Страница 16: ...hine screws and 10 24 flange nuts Do not over tighten the screws C Attach valve hose regulator to control panel using 10 24x1 2 machine screws 10 24 X 1 1 4 Machine Screw Qty 2 10 24 Flange Nuts Qty 2...

Страница 17: ...ionmodule C Attach firebox to cart using 10 24X1 2 machine screws fiber washers and 10 24flangenuts D Insert fiber washer and 10 24x1 1 4 screws into each side of firebox Inside fireboxattach 10 24fla...

Страница 18: ...s on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins 1 Hitch Pin Qty 2 Hinge Pin Qty 2 Attach right side shelf with four 10 24x1 2 machine screws and 10 24 flange nuts 10 2...

Страница 19: ...before attaching wing nut to sideburner D Hook sideburner clip to sideburner tube and around manifold Attach sideburner ignitor wire to electronic ignition module E Attach hinges to back of shelf with...

Страница 20: ...D Remove push button on ignitor module Place AAA battery into electronic ignition with the positive side facing outward P E Set sideburner grate on sideburner shelf ush button onto ignitor module and...

Страница 21: ...under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Pivot Wire Leg Wire Swing Away 14 15 Hang grease clip from bottom of firebox and place grease c...

Страница 22: ...ghten tee knob Regulator hose should be below side support brace See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Cylind...

Страница 23: ...Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Conne...

Страница 24: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Страница 25: ...e generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignit...

Страница 26: ...or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your product 9 Shipp...

Страница 27: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM Chimenea Env elo a La parrilla estaba ensamblada 463820308 27...

Страница 28: ...your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spid...

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